Mechanism for providing controllable angular orientation while transmitting torsional load
A mechanism for adjusting the relative angular orientation of two coaxial components includes a mandrel having a cylindrical central section between upper and lower splined sections, a sleeve rotatably and slidably disposed around the mandrel's central section, and generally cylindrical upper and lower ratchet members positioned, respectively, about the mandrel's upper and lower splined sections. The ratchet members have internal grooves which receive the mandrel splines for torsional load transfer while permitting limited rotation relative to the mandrel, but their axial positions relative to the mandrel are fixed. The upper and lower ends of the sleeve have circumferentially-arrayed ratchet teeth engageable, respectively, with corresponding teeth on the upper and lower ratchet members. The central sleeve has torque-transferring external splines slidable within matching grooves on the inner surface of a cylindrical tool housing enclosing the mechanism. The mandrel is rotatable relative to the housing, but its axial position is fixed. The teeth of the sleeve and ratchet members are configured such that movement of the sleeve from a position engaging the upper ratchet member to a position engaging the lower ratchet member, or vice versa, will effect an incremental angular shift of the mandrel relative to the tool housing, while maintaining effective transfer of torsional loads therebetween.
1. A mechanism for adjusting the relative angular orientation between two coaxial components, said mechanism comprising:
a cylindrical housing;
a generally cylindrical mandrel coaxially mounted within the housing so as to be rotatable relative thereto but with the axial position of the mandrel relative thereto being substantially fixed, said mandrel having a central section, an upper section above the central section, and a lower section below the central section;
a generally cylindrical central sleeve coaxially disposed around the central section of the mandrel so as to be rotatable and longitudinally slidable relative thereto, said central sleeve being engaged with the housing so as to be longitudinally slidable but substantially non-rotatable relative thereto;
a generally cylindrical upper ratchet member coaxially disposed around the upper section of the mandrel such that the axial position of said upper ratchet member relative to the mandrel is substantially fixed but said upper ratchet member is rotatable relative to the mandrel within a limited first angular range while being adapted for torsional load transfer between the upper ratchet member and the mandrel in response to application of torsional load in a first angular direction;
a generally cylindrical lower ratchet member coaxially disposed around the lower section of the mandrel such that the axial position of said lower ratchet member relative to the mandrel is substantially fixed but said lower ratchet member is rotatable relative to the mandrel within a limited second angular range while being adapted for torsional load transfer between the lower ratchet member and the mandrel in response to application of torsional load in said first angular direction;
wherein:
the upper end of the central sleeve defines a first plurality of circumferentially-arrayed ratchet teeth;
the lower end of the central sleeve defines a second plurality of circumferentially-arrayed ratchet teeth;
the lower end of the upper ratchet member defines a third plurality of circumferentially-arrayed ratchet teeth configured for mating engagement with the first plurality of ratchet teeth such that torsional loads in said first direction can be transferred from the central sleeve to the upper ratchet member when said first and third pluralities of ratchet teeth are at least partially engaged;
the upper end of the lower ratchet member defines a fourth plurality of circumferentially-arrayed ratchet teeth configured for mating engagement with the second plurality of ratchet teeth such that torsional loads in said first direction can be transferred from the central sleeve to the lower ratchet member when said second and fourth pluralities of ratchet teeth are at least partially engaged; and
the upper and lower ratchet members are axially positioned on the mandrel such that the central sleeve is movable between:
an upper position in which the first plurality of ratchet teeth are matingly engaged with the third plurality of ratchet teeth, while the second plurality of ratchet teeth are fully separated from and angularly offset from the fourth plurality of ratchet teeth; and
a lower position in which the second plurality of ratchet teeth are matingly engaged with the fourth plurality of ratchet teeth, while the first plurality of ratchet teeth are fully separated from and angularly offset from the third plurality of ratchet teeth; and
the mechanism further comprises central sleeve actuation means for selectively moving the central sleeve between said upper and lower positions.
2. The angular orientation mechanism of claim 1 wherein the central sleeve actuation means comprises:
a cylindrical piston disposed above the central sleeve and axially movable within an annular space between the housing and the upper ratchet member;
a cylindrical drive sleeve disposed below the central sleeve and axially movable within an annular space between the housing and the lower ratchet member; and
a helical return spring disposed below the drive sleeve.
3. The angular orientation mechanism of claim 1 , further comprising biasing means for biasing the upper and lower ratchet members toward torque-transferring positions relative to the mandrel.
4. The angular orientation mechanism of claim 3 wherein the biasing means comprises a spring.
5. The angular orientation mechanism of claim 1 wherein the housing has a plurality of longitudinally-oriented internal grooves and the central sleeve has a plurality of longitudinally-oriented external splines disposed within the internal grooves of the housing.
6. The angular orientation mechanism of claim 1 wherein:
each of said upper and lower ratchet members has a plurality of longitudinally-oriented internal grooves;
each of said upper and lower sections of the mandrel has a plurality of longitudinally-oriented external splines;
the grooves of the upper and lower ratchet members are wider, respectively, than the splines of the upper and lower sections of the mandrel; and
the splines of the upper and lower sections of the mandrel are disposed within the grooves of the upper and lower ratchet members, respectively.
7. The angular orientation mechanism of claim 6 , further comprising biasing means for biasing the splines of the upper and lower sections of the mandrel toward torque-transferring contact with vertical faces of the corresponding grooves in the upper and lower ratchet members, respectively.
8. The angular orientation mechanism of claim 7 wherein the biasing means comprises a bow spring disposed within one of the grooves in the upper ratchet member, and a bow spring disposed within one of the grooves in the lower ratchet member.
9. The angular orientation mechanism of claim 7 wherein the biasing means comprises a first torsion spring coupled between the mandrel and the upper ratchet member, and a second torsion spring coupled between the mandrel and the lower ratchet member.
10. The angular orientation mechanism of claim 1 wherein each ratchet tooth has a vertical side and a sloped side.
11. A mechanism for adjusting the relative angular orientation between two coaxial components, said mechanism comprising:
a cylindrical housing with a central portion having a plurality of longitudinally-oriented internal grooves;
a generally cylindrical mandrel coaxially mounted within the housing so as to be rotatable relative thereto but with the axial position of the mandrel relative thereto being substantially fixed, said mandrel having a central section, an upper section above the central section, and a lower section below the central section, with each of said upper and lower sections having a plurality of longitudinally-oriented external splines;
a generally cylindrical central sleeve coaxially disposed around the central section of the mandrel so as to be rotatable and longitudinally slidable relative thereto, said central sleeve having a plurality of longitudinally-oriented external splines disposed within the internal grooves of the central portion of the housing such that the central sleeve is longitudinally slidable but substantially non-rotatable relative to the housing;
a generally cylindrical upper ratchet member having a plurality of longitudinally-oriented internal grooves, said internal grooves of the upper ratchet member being wider than the splines of the upper section of the mandrel, said upper ratchet member being coaxially disposed around the upper section of the mandrel with the splines of the upper section of the mandrel being disposed within the internal grooves of the upper ratchet member such that the upper ratchet member is rotatable relative to the mandrel within a first limited angular range;
a generally cylindrical lower ratchet member having a plurality of longitudinally-oriented internal grooves, said grooves being wider than the splines of the lower section of the mandrel, said lower ratchet member being coaxially disposed around the lower section of the mandrel with the splines of the lower section of the mandrel being disposed within the internal grooves of the lower ratchet member such that the lower ratchet member is rotatable relative to the mandrel within a second limited angular range;
wherein:
the upper end of the central sleeve defines a first plurality of circumferentially-arrayed ratchet teeth, each ratchet tooth of the first plurality having a vertical side and a sloped side;
the lower end of the central sleeve defines a second plurality of circumferentially-arrayed ratchet teeth, each ratchet tooth of the second plurality having a vertical side and a sloped side;
the lower end of the upper ratchet member defines a third plurality of circumferentially-arrayed ratchet teeth, each ratchet tooth of the third plurality having a vertical side and a sloped side, said third plurality of ratchet teeth being configured for engagement with the first plurality of ratchet teeth such that the vertical sides of the first and third pluralities of ratchet teeth are in torque-transferring contact;
the upper end of the lower ratchet member defines a fourth plurality of circumferentially-arrayed ratchet teeth, each ratchet tooth of the fourth plurality having a vertical side and a sloped side, said fourth plurality of ratchet teeth being configured for engagement with the second plurality of ratchet teeth such that the vertical sides of the second and fourth pluralities of ratchet teeth are in torque-transferring contact; and
the upper and lower ratchet members are axially positioned on the mandrel such that the central sleeve is movable between:
an upper position in which the first plurality of ratchet teeth are matingly engaged with the third plurality of ratchet teeth, while the second plurality of ratchet teeth are fully separated from and angularly offset from the fourth plurality of ratchet teeth; and
a lower position in which the second plurality of ratchet teeth are matingly engaged with the fourth plurality of ratchet teeth, while the first plurality of ratchet teeth are fully separated from and angularly offset from the third plurality of ratchet teeth; and
the mechanism further comprises central sleeve actuation means for selectively moving the central sleeve between said upper and lower positions.
12. The angular orientation mechanism of claim 11 wherein the central sleeve actuation means comprises:
a cylindrical piston disposed above the central sleeve and axially movable within an annular space between the housing and the upper ratchet member;
a cylindrical drive sleeve disposed below the central sleeve and axially movable within an annular space between the housing and the lower ratchet member; and
a helical return spring disposed below the drive sleeve.
13. The angular orientation mechanism of claim 11 , further comprising biasing means for biasing the splines of the upper and lower sections of the mandrel toward torque-transferring contact with vertical faces of the corresponding grooves in the upper and lower ratchet members, respectively.
14. The angular orientation mechanism of claim 13 wherein the biasing means comprises a bow spring disposed within one of the grooves in the upper ratchet member, and a bow spring disposed within one of the grooves in the lower ratchet member.
15. The angular orientation mechanism of claim 13 wherein the biasing means comprises a first torsion spring coupled between the mandrel and the upper ratchet member, and a second torsion spring coupled between the mandrel and the lower ratchet member.