IP Library › Granted Patent US 8,603,428
Granted Patent B2
US 8,603,428 · App. 12/995,453 · Granted Dec 10, 2013

Method of producing calcium carbonate from waste and by-products

Inventors: Sebastian Teir (Espoo, FI); Sanni Eloneva (Espoo, FI); Hannu Revitzer (Espoo, FI); Ron Zevenhoven (Abo, FI); Justin Salminen (Pori, FI); Carl-Johan Fogelholm (Tkk, FI); Esko Poylio (Rovaniemi, FI)
Assignees: Aalto University Foundation; Abo Akademi; Rautaruukki Oyj
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Quick Facts
Patent No.
US 8,603,428
App. No.
12/995,453
Granted
Dec 10, 2013
Kind
B2
Abstract

The present invention concerns a method for producing calcium carbonate containing the steps of extraction of alkaline industrial waste or by-products using as a first extraction solvent an aqueous solution of a salt formed from a weak acid and a weak base, whereby a vanadium-enriched first residue is allowed to settle and a calcium-rich first filtrate is formed, filtration, whereby the first filtrate is separated from the first residue, carbonation of the calcium-rich first filtrate using a carbonation gas, whereby calcium carbonate precipitates and a second filtrate is formed, and a second filtration, whereby the calcium carbonate is separated from the second filtrate. Further, the present invention concerns a method for extracting calcium carbonate and vanadium from alkaline industrial waste or by-products.

Claims (18)

1. A method for producing calcium carbonate and vanadium comprising the steps of;

a) extracting alkaline industrial waste and by-products using as a first extraction solvent an aqueous solution of a salt formed from a weak acid and a weak base, whereby a first residue is allowed to settle and a calcium-rich first filtrate is formed,

b) filtering, whereby the first filtrate is separated from the first residue,

c) carbonation of the calcium-rich first filtrate using a carbonation gas, whereby calcium carbonate precipitates and a second filtrate is formed,

d) filtering, whereby the calcium carbonate is separated from the second filtrate,

e) dissolving the first residue using a second extraction solvent, whereby a vanadium-lean second residue is allowed to settle and a vanadium-rich third filtrate is formed, and

f) filtering, whereby the second residue is separated from the third filtrate.

2. The method of claim 1 , wherein the first extraction solvent is an aqueous solution of ammonium acetate (CH 3 COONH 4 ).

3. The method of claim 1 , wherein the second extraction solvent is an aqueous solution of ammonium dihydrogen phosphate.

4. The method of claim 1 , wherein the alkaline industrial waste or by-product is iron- and steelmaking slag selected from the group of blast furnace slag, steel converter slag, desulphurization slag and ladle slag of the iron- and steelmaking industry.

5. The method of claim 1 , wherein the gas used in the carbonation is CO 2 , a CO 2 -containing gas, or a CO 2 -containing flue gas of the iron- and steelmaking industry.

6. The method of claim 1 , wherein the carbonation is carried out by bubbling the carbonation gas through the first filtrate or by spraying the filtrate into a flue gas scrubber.

7. The method of claim 1 , wherein a stream of CO 2 -lean gas, used for carbonation, is conducted away from the carbonation step, which stream of CO 2 -lean gas contains a minor amount of evaporated first extraction solvent, which solvent is condensed and recycled to step a) to be used as the first extraction solvent.

8. The method of claim 1 , wherein the second filtrate separated from the formed calcium carbonate in step d) is recycled to step a) to be used as first extraction solvent.

9. The method of claim 1 , wherein steps a and e) are carried out at a temperature of 10-90° C.

10. The method of claim 1 , wherein the vanadium-enriched third filtrate is subjected to electrolysis to produce metallic vanadium.

11. The method of claim 9 , wherein steps a), c) and e) are carried out at 20-70° C.

12. The method of claim 9 , wherein steps a), c) and e) are carried out at 20-25° C.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 4, 2011
From: TEIR, SEBASTIAN; ELONEVA, SANNI; REVITZER, HANNU; ZEVENHOVEN, RON; SALMINEN, JUSTIN; FOGELHOLM, CARL-JOHAN; POYLIO, ESKO
To: AALTO UNIVERSITY FOUNDATION; ABO AKADEMI; RAUTARUUKKI OYJ
Reel/Frame 025905/0089 →
Priority Claims (1)
FI 20085524 · May 30, 2008 · national
Continuity (1)
Related Publication 20110139628A1 · Jun 16, 2011