METHOD FOR THE PRODUCTION OF COMPOSITE METAL SEMI-FINISHED PRODUCTS
A method for producing composite metal semi-finished products wherein an electrode composed of a second metal or a second metal alloy is introduced into a main body designed as a crucible and composed of a first metal or a first metal alloy, and the electrode is fused off inside the main body while current is supplied, such that the first metal or the first metal alloy of the main body is melted over a defined cross-section, wherein the two metals or the two metal alloys after solidification thereof form a slag-free mixed zone composed of the two metals or the two metal alloys.
1 . Method for the production of composite metal semi-finished products, wherein an electrode ( 7 ) composed of a second metal or a second metal alloy is introduced into a basic body ( 3 ) configured as a crucible, composed of a first metal or a first metal alloy, and the electrode ( 7 ) is melted off within the basic body ( 3 ), with feed of current, in such a manner that the first metal or the first metal alloy of the basic body ( 3 ) is melted off over a defined cross-section (b), whereby the two metals or the two metal alloys form a slag-free mixed zone (c) composed of the two metals or the two metal alloys after their solidification.
2 . Method according to claim 1 , wherein the basic body ( 3 ) is positioned at a defined distance (a) from the wall ( 8 ) of a cooling pot ( 1 ), and wherein the free space between the basic body ( 3 ) and the wall ( 8 ) has a cooling medium flowing through it.
3 . Method according to claim 1 , wherein the free space between the basic body ( 3 ) and the wall ( 8 ) is cooled with water.
4 . Method according to claim 1 , wherein the water flows through the free space between the basic body ( 3 ) and the wall ( 8 ) at a defined temperature and flow velocity, from bottom to top.
5 . Method according to claim 1 , wherein the electrode ( 7 ) is melted off within the basic body ( 3 ), under VAR conditions, in slag-free manner.
6 . Method according to claim 1 , wherein a hollow body, particularly a hollow cylinder, is used as the basic body ( 3 ), which is brought into an active connection with a bottom element ( 4 ) in the region of its lower end, and is closed off by means of a removable flange ( 5 ) in the region of its upper end.
7 . Method according to claim 1 , wherein a Ni-based, Fe-based, Co-based, or Ti-based alloy is used as the material for the hollow body ( 3 ).
8 . Method according to claim 1 , wherein a nickel-based, iron-based, cobalt-based, or titanium-based alloy is used as the electrode material ( 7 ).
9 . Method according to claim 1 , wherein the semi-finished product produced in this manner is re-shaped to produce wire, sheet, strip, or rod material.
10 . Method according to claim 1 , wherein the semi-finished product is converted to its final shape by means of extrusion, pilger rolling, rolling, forging, or drawing.
11 . Device for the production of composite metal semi-finished products, containing at least one cooling pot ( 1 ) that has a bottom ( 2 ), which pot accommodates a basic body ( 3 ) composed of a first metal or a first metal alloy, whereby the basic body ( 3 ) is positioned at a defined distance (a) from the wall ( 8 ) of the cooling pot ( 1 ), and the basic body ( 3 ) contains a bottom element ( 4 ), an electrode ( 7 ) composed of a second metal or a second metal alloy, introduced within the basic body ( 3 ) and melted off under VAR conditions, as well as a cooling medium that fills the free space between the basic body ( 3 ) and the wall ( 8 ), whereby the basic body ( 3 ) is closed off by means of a removable flange ( 5 ) in the region of its upper end, wherein the flange ( 5 ) is connected with the basic body ( 3 ) by means of a screw connection, and the cooling medium is formed by water, which flows through the cooling pot ( 1 ) from the bottom to the top.
12 - 13 . (canceled)
14 . Composite metal semi-finished product, produced according to a method according to claim 1 , consisting of a basic body ( 3 ) composed of a first metal or a first metal alloy, an electrode ( 7 ) composed of a second metal or a second metal alloy melted off within it under VAR conditions, whereby a slag-free mixed zone (c) having a defined cross-section, composed of the two metals or the two metal alloys, exists between the two metals or the two metal alloys, wherein the basic body ( 3 ), configured as a hollow body, consists of a different metal or a different metal alloy than the electrode ( 7 ).
15 . (canceled)
16 . Semi-finished product according to claim 14 , wherein the hollow body ( 3 ) consists of a first Ni-based, Fe-based, Co-based, or Ti-based alloy.
17 . Semi-finished product according to claim 14 , wherein the electrode ( 7 ) consists of a second nickel-based, iron-based, cobalt-based, or titanium-based alloy.
18 . Semi-finished product according to claim 14 , wherein the hollow body ( 3 ) and the electrode ( 7 ) consist of alloys that have approximately the same type of heat expansion coefficients.