IP Library › Granted Patent US 8,339,228
Granted Patent B2
US 8,339,228 · App. 13/005,183 · Granted Dec 25, 2012

Edgewise coil and inductor

Assignee: TDK-Lambda Corporation
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Quick Facts
Patent No.
US 8,339,228
App. No.
13/005,183
Granted
Dec 25, 2012
Kind
B2
Abstract

An edgewise coil achieves positioning of both end portions and accurate and reliable conduction with respect to a circuit board in a simple configuration, and can be downsized. The edgewise coil is usable in a conductor. The edgewise coil includes a base material and a coil member fixed at both end portions to the base material and including an external wound-wire portion placed on the base material and an internal wound-wire portion extending in the base material.

Claims (45)

1. An edgewise coil comprising:

a base substrate having an internal winding therein; and

a coil member formed of a rectangular wire and placed on the base substrate, wherein a first terminal of the internal winding is formed in a to surface of the base substrate,

a second terminal of the internal winding is formed in a bottom surface of the base substrate,

the base substrate having a positioning portion, which is a notch, formed in an edge of the base substrate,

a first end portion of the coil member is electrically connected with the first terminal,

a second end portion of the coil member is set in the positioning portion, and wherein a surface of the second end portion and the bottom surface of the base substrate are substantially located in the same plane, and the second end portion of the coil member is fixed to the base substrate at the positioning portion, and

wherein the second terminal and the second end portion are utilized as external terminals.

2. The edgewise coil according to claim 1 , wherein the coil member and the internal winding are electrically connected in series.

3. The edgewise coil according to claim 2 , wherein the first end portion of the coil member and the first terminal of the internal winding are connected via a conducting area provided on the base substrate.

4. The edgewise coil according to claim 1 , wherein the first end portion of the coil member and the first terminal of the internal winding are connected via a conducting area provided on the base substrate.

5. An inductor comprising:

an edgewise coil according to claim 4 ; and

a core configured to hold the edgewise coil so as to interpose the same.

6. The edgewise coil according to claim 1 , wherein a winding axis of the coil member and a winding axis of the internal winding are concentric.

7. An inductor comprising:

an edgewise coil according to claim 6 ; and

a core configured to hold the edgewise coil so as to interpose the same.

8. The edgewise coil according to claim 1 , wherein the first end portion of the coil member is fixed to the base substrate with an adhesive agent.

9. The edgewise coil according to claim 1 , wherein a winding diameter of the coil member and a winding diameter of the internal winding are the same.

10. An inductor comprising:

an edgewise coil according to claim 1 ; and

a core configured to hold the edgewise coil so as to interpose the same.

11. The inductor according to claim 10 , wherein the core has a shape to expose the first and second end portions of the coil member to the outside of the core.

12. An edgewise coil comprising:

a base substrate having an internal winding therein, the internal winding having a first terminal formed in a top surface of the base substrate and a second terminal formed in a bottom surface of the base substrate, and wherein the base substrate has a positioning portion, which is a notch, formed in an edge of the base substrate; and

a coil member placed on the base substrate, wherein a first end portion of the coil member is electrically connected with the first terminal and a second end portion of the coil member is set in the positioning portion, and wherein a surface of the second end portion and the bottom surface of the base substrate are substantially located in the same plane, and the second end portion of the coil member is fixed to the base substrate at the positioning portion.

13. The edgewise coil according to claim 12 , wherein the coil member is formed of a rectangular wire.

14. The edgewise coil according to claim 12 , wherein the second terminal and the second end portion are utilized as external terminals.

15. The edgewise coil according to claim 12 , wherein the coil member and the internal winding are electrically connected in series.

16. The edgewise coil according to claim 12 , wherein the first end portion of the coil member and the first terminal of the internal winding are connected by a conducting area provided on the base substrate.

17. The edgewise coil according to claim 12 , wherein a winding axis of the coil member and a winding axis of the internal winding are concentric.

18. The edgewise coil according to claim 12 , wherein a winding diameter of the coil member and a winding diameter of the internal winding are the same.

19. An inductor comprising:

an edgewise coil comprising:

a base substrate having an internal winding therein; and

a coil member formed of a rectangular wire and placed on the base substrate,

wherein a first terminal of the internal winding is formed in a top surface of the base substrate,

a second terminal of the internal winding is formed in a bottom surface of the base substrate,

the base substrate having a positioning portion, which is a notch, formed in an edge of the base substrate,

a first end portion of the coil member is electrically connected with the first terminal,

a second end portion of the coil member is set in the positioning portion, and wherein a surface of the second end portion and the bottom surface of the base substrate are substantially located in the same plane, and the second end portion of the coil member is fixed to the base substrate at the positioning portion, and

wherein the second terminal and the second end portion are utilized as external terminals; and

an upper core and a lower core, and wherein the edgewise coil is held between the upper core and the lower core in a direction of a winding axis about which the coil member is wound.

20. The inductor according to claim 19 , wherein the first and the second end portions of the coil member are outside of the core.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 14, 2011
From: ISHIZAWA, KAZUKI
To: TDK-LAMBDA CORPORATION
Reel/Frame 026591/0415 →
Priority Claims (1)
JP 2010-006081 · Jan 14, 2010 · national
Continuity (1)
Related Publication 20110273257A1 · Nov 10, 2011