IP Library Granted Patent US 8,865,351
Granted Patent B2
US 8,865,351 · App. 13/046,836 · Granted Oct 21, 2014

Carbon composition with hierarchical porosity, and methods of preparation

Inventors: Richard T. Mayes (Knoxville, TN); Sheng Dai (Knoxville, TN)
Assignee: UT-Battelle, LLC
H01M4/625C02F2001/46138C01P2004/64H01G11/42C01P2006/16C01B31/04C01P2006/12C01P2004/62C01P2004/60H01G11/24C02F1/4691Y02E60/12C01P2004/61C01B31/02C02F1/4604
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Quick Facts
Patent No.
US 8,865,351
App. No.
13/046,836
Granted
Oct 21, 2014
Kind
B2
Abstract

A method for fabricating a porous carbon material possessing a hierarchical porosity, the method comprising subjecting a precursor composition to a curing step followed by a carbonization step, the precursor composition comprising: (i) a templating component comprised of a block copolymer, (ii) a phenolic component, (iii) a dione component in which carbonyl groups are adjacent, and (iv) an acidic component, wherein said carbonization step comprises heating the precursor composition at a carbonizing temperature for sufficient time to convert the precursor composition to a carbon material possessing a hierarchical porosity comprised of mesopores and macropores. Also described are the resulting hierarchical porous carbon material, a capacitive deionization device in which the porous carbon material is incorporated, as well as methods for desalinating water by use of said capacitive deionization device.

Claims (10)

1. A porous carbon film possessing a hierarchical porosity comprised of mesopores and macropores, wherein said mesopores have a size in the range of 2-50 nm and said macropores have a size greater than 100 nm and less than 1000 nm, and wherein at least a portion of said porous carbon film is amorphous.

2. The porous carbon film of claim 1 , wherein said mesopores have a size in the range of 2-20 nm and said macropores have a size greater than 100 nm and up to 500 nm.

3. The porous carbon film of claim 1 , wherein said mesopores have a size uniformity characterized by a degree of variation of up to ±2.5 nm.

4. The porous carbon film of claim 1 , wherein said porous carbon film has a thickness of up to 5 millimeters.

5. The porous carbon film of claim 1 , wherein said porous carbon film has a thickness of up to 100 microns.

6. The porous carbon film of claim 1 , wherein said porous carbon film is a coating on an electrically-conducting substrate suitable as an electrode.

7. The porous carbon film of claim 6 , wherein said electrically-conducting substrate is comprised of an electrically conductive carbon material.

8. The porous carbon film of claim 7 , wherein said electrically conductive carbon material is graphite.

9. The porous carbon film of claim 1 , wherein said amorphous portion is in an amount equal to or greater than a graphitic portion.

10. A porous carbon material possessing a hierarchical porosity comprised of mesopores and macropores, wherein said mesopores have a size in the range of 2-50 nm and said macropores have a size greater than 100 nm and less than 1000 nm, wherein at least a portion of said porous carbon material is amorphous, and wherein said mesopores have a size uniformity characterized by a degree of variation of up to ±2.5 nm.

Assignments (4)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 22, 2011
From: OAK RIDGE ASSOCIATED UNIVERSITIES
To: UT-BATTELLE, LLC
Reel/Frame 026634/0421 →
CONFIRMATORY LICENSE Recorded Jul 18, 2011
From: UT-BATTELLE, LLC
To: U.S. DEPARTMENT OF ENERGY
Reel/Frame 026605/0485 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 11, 2011
From: MAYES, RICHARD T.
To: OAK RIDGE ASSOCIATED UNIVERSITIES
Reel/Frame 026568/0788 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 11, 2011
From: DAI, SHENG
To: UT-BATTELLE, LLC
Reel/Frame 026568/0813 →
Continuity (1)
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