Automatic screw tightening apparatus
An automatic screw tightening apparatus suppresses damage of an inner wall of a transfer tube, stabilizes the posture of the screw, stably supplies the screw to a driver bit, and reduces screw tightening time. A rotatable arm is installed at the screw discharging unit and a feed head unit is installed at a fore end of the rotatable arm to be brought into close contact with a driver bit portion of a fore end of the screw tightening mechanism. The feed head unit is movable between close contact with the driver bit portion and an evacuation position where the feed head unit is far from the driver bit unit. At the close contact position, the driver bit portion of the fore end of the screw tightening mechanism is brought into contact with the screw and sucks a head portion of the screw to engage the screw.
1. An automatic screw tightening apparatus that transfers a screw from a screw feeding mechanism to a screw tightening mechanism by a screw transferring mechanism using air suction of the screw tightening mechanism, engages the screw with a driver bit portion of a fore end of the screw tightening mechanism, and tightens the screw against a predetermined screwed portion, and comprising:
a discharging unit ( 33 ) at a fore end of a transfer tube ( 32 ) from the screw feeding mechanism ( 3 ),
a rotatable arm 332 ) rotatably mounted upon the screw tightening mechanism ( 4 , 5 ),
a feed head unit ( 331 ) mounted upon a fore end of the rotatable arm ( 332 ) to be brought into close contact with a driver bit ( 51 ) of a fore end of the screw tightening mechanism ( 4 , 5 ), and
at least one connection pipe ( 336 ) mounted upon the rotatable arm ( 332 ) to rotate with the same and coupled at one end to the discharging unit ( 33 ) and at an opposite end to the feed head unit ( 331 ),
the feed head unit ( 331 ) being movable between a close contact with the driver bit ( 51 ) at the fore end of the screw tightening mechanism ( 4 , 5 ) and an evacuation position where the feed head unit ( 331 ) is spaced from the driver bit ( 51 ), and
at the close contact position, the driver bit ( 51 ) at the fore end of the screw tightening mechanism ( 4 , 5 ) is brought into contact with the screw (S) and sucks a head portion (S 1 ) of the screw (S) to engage the screw (S).
2. The automatic screw tightening apparatus according to claim 1 , comprising:
a plurality of feed head parts ( 331 a , 331 b ) corresponding to different kinds of screws (S) in the feed head unit ( 331 ) at the fore end of the rotatable arm ( 332 ), with a predetermined feed head part ( 331 a , 331 b ) being selected and brought into contact with the driver bit ( 51 ) to feed different kinds of screws (S) to the feed head part ( 331 ).
3. The automatic screw tightening apparatus according to claim 2 , comprising:
a bent passage ( 335 ) in each said feed head part ( 331 a , 331 b ) and coupled at one end thereof to a respective connection pipe ( 336 ) in turn mounted to rotate with the rotatable arm ( 332 ).
4. The automatic screw tightening apparatus according to claim 3 , wherein the feed head parts ( 331 a , 331 b ) comprise:
a guide block ( 3314 ) in turn comprising splittable guide block components ( 3314 a , 3314 b ) arranged to be joined together and form the guide block ( 3314 ), and
a guide groove ( 3315 ) in each said guide block component ( 3314 a , 3314 b ) and arranged to form said bent passage ( 335 ) when said guide block components ( 3314 a , 3314 b ) are joined together.
5. The automatic screw tightening apparatus according to claim 1 , wherein said rotatable arm ( 332 ) is rotatably mounted upon the screw tightening mechanism ( 4 , 5 ) on a shaft ( 333 , x 1 ) located on a base portion ( 337 ) of the screw tightening mechanism ( 4 , 5 ) at a point between the discharging unit ( 33 ) and the feed head unit ( 331 ),
with the discharging unit ( 33 ) and the feed head unit ( 331 ) both mounted upon the rotatable arm ( 332 ) to rotate with the same.
6. The automatic screw tightening apparatus according to claim 1 , wherein the feed head unit ( 331 ) comprises a bent passage ( 335 ) coupled at one end to the connection pipe ( 336 ).
7. The automatic screw tightening apparatus according to claim 6 , wherein the bent passage comprises and approximately 90° elbow.
8. The automatic screw tightening apparatus according to claim 5 , wherein the feed head unit ( 331 ) comprises a bent passage ( 335 ) coupled at one end to the connection pipe ( 336 ).
9. The automatic screw tightening apparatus according to claim 8 , wherein the bent passage comprises and approximately 90° elbow.
10. The automatic screw tightening apparatus according to claim 1 , wherein the discharging unit ( 33 ) comprises a connection unit ( 3381 ) in turn having a screw feeding port ( 338 ) in turn coupled to the transfer tube ( 32 ) from the screw feeding mechanism ( 3 ) and being coaxially arranged with respect to the rotatable arm ( 332 ).
11. The automatic screw tightening apparatus according to claim 10 , wherein the connection unit ( 3381 ) comprises:
a guide block ( 3382 ) in turn comprising splittable guide block components ( 3382 a , 3382 b ) arranged to be joined together and form the guide block ( 3382 ), and
a guide groove in each said guide block component ( 3382 a , 3382 b ) and arranged to form a bent passage communicating the transfer tube ( 32 ) and connection pipe ( 336 ) when said guide block components ( 3382 a , 3382 b ) are joined together.
12. The automatic screw tightening apparatus according to claim 5 , wherein the base portion ( 337 ) is mounted to be vertically movable on the screw tightening mechanism ( 4 , 5 ).
13. The automatic screw tightening apparatus according to claim 1 , additionally comprising
a driven pulley ( 3331 ) upon which the rotatable arm ( 332 ) is mounted and in turn mounted upon a base portion ( 337 ) of the screw tightening mechanism ( 4 , 5 ),
a motor ( 335 ) mounted upon the base portion ( 337 ) and coupled to a drive pulley ( 3351 ), and
a belt ( 334 ) wrapped around both the drive and driven pulleys ( 3351 , 3331 ).