IP Library Granted Patent US 8,809,684
Granted Patent B2
US 8,809,684 · App. 13/075,286 · Granted Aug 19, 2014

Insulated wire

Inventors: Takanori Yamazaki (Hitachi, JP); Kiyoshi Watanabe (Hitachi, JP); Junichi Abe (Hitachi, JP); Hideyuki Kikuchi (Hitachi, JP); Daisuke Hino (Hitachi, JP)
Assignee: Hitachi Metals, Ltd.
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Quick Facts
Patent No.
US 8,809,684
App. No.
13/075,286
Granted
Aug 19, 2014
Kind
B2
Abstract

There is provided an insulated wire including a wire conductor and an insulation coating formed on the wire conductor by extrusion coating a resin composition. The resin composition is a mixture of a polyphenylene sulfide-based resin (A) and a polyamide-based resin (B), in which a ratio of parts by mass of the resin (B) to that of the resin (A), i.e. (B)/(A), is not less than 5/95 and not more than 30/70.

Claims (18)

1. An insulated wire comprising:

a wire conductor; and

an insulation coating formed on the wire conductor by extrusion coating a resin composition, the insulated wire being heat treated at 250° C. or higher after the extrusion coating of the insulation coating, the resin composition being a mixture of a polyphenylene sulfide-based resin (A) and a polyamide-based resin (B), a ratio of parts by mass of the resin (B) to that of the resin (A) being not less than 5/95 and not more than 30/70, wherein the resin (B) includes at least nylon 46,

wherein the insulated wire exhibits a partial discharge inception voltage of 1800 V or more when a thickness of the insulation coating is 150 μm, and

wherein an adhesion property between the insulation coating and the wire conductor is such that a peel length is 2 mm or shorter under a sudden tensile test described in JIS C 3003.

2. The insulated wire according to claim 1 , wherein the resin (B) further includes at least one more polyamide-based resin having a melting point of 280° C. or higher.

3. The insulated wire according to claim 1 , wherein the resin (B) further includes at least one resin selected from the group consisting of nylon 6T, nylon 6I, nylon 9T, and nylon M5T.

4. The insulated wire according to claim 1 , wherein the resin composition consists of the polyphenylene sulfide-based resin (A) and at least one polyamide-based resin (B).

5. The insulated wire according to claim 1 , wherein the resin composition consists essentially of the polyphenylene sulfide-based resin (A) and at least one polyamide-based resin (B).

6. An insulated wire comprising:

a wire conductor; and

an insulation coating formed directly on the wire conductor by extrusion coating a resin composition, the insulated wire being heat treated at 250° C. or higher after the extrusion coating of the insulation coating, the resin composition comprising a mixture of a polyphenylene sulfide-based resin (A) and a polyamide-based resin (B), a ratio of parts by mass of the resin (B) to that of the resin (A) being not less than 5/95 and not more than 30/70, wherein the resin (B) includes at least nylon 46,

wherein the insulated wire exhibits a partial discharge inception voltage of 1800 V or more when a thickness of the insulation coating is 150 μm, and

wherein an adhesion property between the insulation coating and the wire conductor is such that a peel length is 2 mm or shorter under a sudden tensile test described in JIS C 3003.

7. The insulated wire according to claim 6 , wherein the resin (B) further includes at least one more polyimide-based resin having a melting point of 280° C. or higher.

8. The insulated wire according to claim 6 , wherein the resin (B) further includes at least one resin selected from the group consisting of, nylon 6T, nylon 6I, nylon 9T, and nylon M5T.

9. The insulated wire according to claim 6 , wherein the resin composition consists of the polyphenylene sulfide-based resin (A) and at least one polyimide-based resin (B).

10. The insulated wire according to claim 6 , wherein the resin composition consists essentially of the polyphenylene sulfide-based resin (A) and at least one polyamide-based resin (B).

Assignments (3)
MERGER Recorded Feb 12, 2014
From: HITACHI CABLE, LTD.
To: HITACHI METALS, LTD.
Reel/Frame 032251/0017 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 27, 2014
From: HITACHI MAGNET WIRE CORP.
To: HITACHI METALS, LTD.
Reel/Frame 032047/0871 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 30, 2011
From: YAMAZAKI, TAKANORI; WATANABE, KIYOSHI; ABE, JUNICHI; KIKUCHI, HIDEYUKI; HINO, DAISUKE
To: HITACHI CABLE, LTD.; HITACHI MAGNET WIRE CORP.
Reel/Frame 026046/0532 →
Priority Claims (1)
JP 2010-076811 · Mar 30, 2010 · national
Continuity (1)
Related Publication 20110240332A1 · Oct 6, 2011