Interconnectable Grid Section for a Mattress Core
The invention is a grid section for a mattress core, wherein springs are mounted back to back on the grid section and wherein the grid section is attached to other grid sections in a two dimensional array to create an interconnected grid array. The grid section is cross shaped with four arms. Each arm has either a male or female tip. The male and female tips of the grid sections fit together to form the mattress grid array.
1 . A grid section for a mattress core, comprising:
a first grid section;
wherein said first grid section is comprised of a base and a plurality of arms;
wherein said plurality of arms radiate distally away from said base;
wherein said plurality of arms have a distal end;
wherein said distal end of said plurality of arms of said first grid section are adapted to matingly join with a distal end of an arm of a second grid section.
2 . The grid section for a mattress core of claim 1 , wherein said first grid section is further comprised of:
one or more spring connectors;
wherein said one or more spring connectors are adapted to matingly engage with a mattress spring.
3 . The grid section for a mattress core of claim 2 , wherein said plurality of arms that radiate distally away from said base are on substantially on a horizontal plane.
4 . The grid section for a mattress core of claim 3 , wherein said one or more spring connectors extend away from said base on a vertical plane.
5 . The grid section for a mattress core of claim 4 , wherein said distal end of said plurality of arms has a tip selected from the group consisting of a female tip and a male tip;
wherein said female tip and said male tip are adapted to matingly engage with each other.
6 . The grid section for a mattress core of claim 5 , wherein there are four of said plurality of arms;
wherein said four arms extend away from said base at a ninety degree angle from each other such that a cross shape is formed.
7 . The grid section for a mattress core of claim 6 , wherein there are two of said one or more spring connectors;
wherein said two spring connectors extend away from said base on opposite sides of each other.
8 . The grid section for a mattress core of claim 6 , wherein two of said four arms have male tips and wherein two of said four arms have female tips.
9 . The grid section for a mattress core of claim 8 , wherein said male tip has a pawl and wherein said female tip has a notch;
wherein said pawl is adapted to matingly engage with said notch.
10 . A sectional grid array for a mattress core, comprising:
five grid sections;
wherein said five grid sections consists of a middle grid section, a forward grid section, a back grid section, a right grid section, and a left grid section;
wherein each of said five grid sections is comprised of a base, four arms, and two spring connectors;
wherein said four arms radiate distally away from said base on a substantially horizontal plane;
wherein said four arms are at a ninety degree angle from each other such that a cross shape is formed;
wherein said two spring connectors extend away from said base on opposite sides of each other on a vertical plane;
wherein each of said two spring connectors matingly engage with a mattress spring;
wherein each of said four arms has a distal end such each grid section has four distal ends;
wherein said four distal ends consist of a front male tip, a right male tip, a back female tip, and a left female tip;
wherein said front male tip of said middle grid section matingly engages with said back female tip of said forward grid section; wherein said right female tip of said middle grid section matingly engages with said left male tip of said right grid section; wherein said back female tip of said middle grid section matingly engages with said front male tip of said back grid section; and wherein said left male tip of said middle grid section matingly engages with said right female tip of said left grid section.
11 . The grid section for a mattress core of claim 8 , wherein said male tips have a pawl and wherein said female tips each have a notch; wherein said pawl and said notch are adapted to matingly engage with each other.
12 . A method of constructing a grid array for a mattress core comprising the steps of:
providing five interconnectable grid sections;
wherein said five grid sections consist of a middle grid section, a forward grid section, a back grid section, a right grid section, and a left grid section;
wherein each of said five grid sections is comprised of a base, four arms, and two spring connectors;
wherein said four arms radiate distally away from said base on a substantially horizontal plane;
wherein said four arms are at a ninety degree angle from each other such that a cross shape is formed;
wherein each of said four arms has a distal end such each grid section has four distal ends;
wherein said four distal ends consist of a front male tip, a right male tip, a back female tip, and a left female tip;
connecting said front male tip of said middle grid section with said back female tip of said forward grid section;
connecting said right female tip of said middle grid section with said left male tip of said right grid section;
connecting said back female tip of said middle grid section with said front male tip of said back grid section;
connecting wherein said left male tip of said middle grid section with said right female tip of said left grid section;
13 . A method of constructing a grid array for a mattress core of claim 12 , wherein said two spring connectors consist of a top side spring connector and a bottom side spring connector;
wherein said top side spring connector extends above a top side of said base; and
wherein said bottom side spring connector extends below a bottom side of said base;
connecting a top side mattress spring to said top side spring connector;
connecting a bottom side mattress spring to said bottom side spring connector.
14 . The method of constructing a grid array for a mattress core of claim 13 , wherein said male tips have a pawl and wherein said female tips each have a notch;
wherein said pawl and said notch are adapted to matingly engage with each other.