Light emitting diode with a micro-structure lens having a ridged surface
View Patent ↗A light emitting diode (LED) with a micro-structure lens includes a LED die and a micro-structure lens. The micro-structure lens includes a convex lens portion, at least one concentric ridge structure surrounding the convex lens portion, and a lower portion below the convex lens portion and the at least one concentric ridge structure. The lower portion is arranged to be disposed over the LED die. A first optical path length from an edge of the LED die to a top center of the microstructure lens is substantially the same as a second optical path length from the edge of the LED die to a side of the micro-structure lens.
1. A light emitting diode (LED) with a micro-structure lens, comprising:
a LED die;
a phosphor layer disposed over and vertically aligned with the LED die; and
a micro-structure lens disposed over the LED die, the micro-structure lens including:
a convex lens portion; and
at least one concentric ridge structure surrounding the convex lens portion;
wherein a first optical path length from an edge of the LED die to a top center of the micro-structure lens is substantially the same as a second optical path length from the edge of the LED die to a side of the micro-structure lens, and wherein the convex lens portion is wider than the LED die.
2. The LED of claim 1 , wherein the micro-structure lens comprises silicon (Si).
3. The LED of claim 1 , wherein the at least one concentric ridge structure has the same height as the convex lens portion.
4. The LED of claim 1 , wherein the at least one concentric ridge structure has a lower height compared to the convex lens portion.
5. The LED of claim 1 , wherein a first concentric ridge of the at least one concentric ridge structure closer to a center of the micro-structure lens has a higher height than a second concentric ridge of the at least one concentric ridge structure.
6. The LED of claim 1 , wherein the at least one concentric ridge has a circular shape.
7. The LED of claim 1 , wherein the at least one concentric ridge has an oval shape.
8. The LED of claim 1 , further comprising a lens base layer disposed laterally around the LED die, wherein the micro-structure lens is disposed over the lens base layer.
9. The LED of claim 1 , wherein the convex lens portion and the at least one concentric ridge structure collectively make up an entire upper surface of the micro-structure lens.
10. The LED of claim 1 , wherein an entire upper surface of the LED die is covered by the phosphor layer.
11. The LED of claim 1 , further comprising a reflective layer below the LED die disposed on a substrate.
12. The LED of claim 11 , wherein the reflective layer comprises silver (Ag).
13. The LED of claim 11 , further comprising a solder layer disposed over the reflective layer.
14. A light emitting diode (LED) with a micro-structure lens, comprising:
a substrate having a reflective layer;
a LED die disposed over the reflective layer;
a phosphor coating disposed over the LED die, wherein the phosphor coating is vertically aligned with the LED die; and
a micro-structure lens disposed over the LED die, the micro-structure lens including:
a convex lens portion; and
at least one concentric ridge structure surrounding the convex lens portion;
wherein a first optical path length from an edge of the LED die to a top center of the micro-structure lens is substantially the same as a second optical path length from the edge of the LED die to a side of the micro-structure lens, and wherein the convex lens portion has a greater lateral dimension than the LED die.
15. The LED of claim 14 , further comprising a solder layer disposed over the reflective layer.
16. The LED of claim 14 , further comprising a lens base layer disposed laterally around the LED die, wherein the micro-structure lens is disposed over the lens base layer.
17. A light emitting structure, comprising:
a light-emitting diode (LED) die;
a phosphor material disposed over and vertically aligned with the LED die; and
a lens disposed over the LED die, the lens including:
a convex lens surface; and
a concentric ridge structure circumferentially surrounding the convex lens surface in a top view;
wherein the convex lens surface is wider than the LED die, and wherein a side surface of the lens is curved, and wherein a first optical path length from an upper edge of the LED die to the convex lens surface is substantially the same as a second optical path length from a lateral edge of the LED die to the side surface of the lens.
18. The light emitting structure of claim 17 , further comprising:
a lens base layer disposed laterally around the LED die, wherein the lens is disposed over the lens base layer; and
a reflective layer below the LED die disposed on a substrate.
19. The light emitting structure of claim 17 , wherein the concentric ridge structure has at least one of: a pointed peak or a curved peak.
20. The light emitting structure of claim 17 , wherein an entirety of an upper surface of the LED die is covered by the phosphor material.