IP Library Granted Patent US 8,632,915
Granted Patent B2
US 8,632,915 · App. 13/088,652 · Granted Jan 21, 2014

Nanocomposite protective coatings for battery anodes

Inventors: John P. Lemmon (Kennewick, WA); Jie Xiao (Richland, WA); Jun Liu (Richland, WA)
Assignee: Battelle Memorial Institute
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Quick Facts
Patent No.
US 8,632,915
App. No.
13/088,652
Granted
Jan 21, 2014
Kind
B2
Abstract

Modified surfaces on metal anodes for batteries can help resist formation of malfunction-inducing surface defects. The modification can include application of a protective nanocomposite coating that can inhibit formation of surface defects. such as dendrites, on the anode during charge/discharge cycles. For example, for anodes having a metal (M′), the protective coating can be characterized by products of chemical or electrochemical dissociation of a nanocomposite containing a polymer and an exfoliated compound (M a ′M b ″X c ). The metal, M′, comprises Li, Na, or Zn. The exfoliated compound comprises M′ among lamella of M b ″X c , wherein M″ is Fe, Mo, Ta, W, or V, and X is S, O, or Se.

Claims (23)

1. A protective coating on battery anodes comprising a metal (M′), wherein M′ is Li, Na, or Zn, the protective coating characterized by products of chemical or electrochemical dissociation of a nanocomposite containing a polymer and an exfoliated intercalation compound (M a ′M b ″X c ) comprising M′ among lamella of M b ″X c , wherein M″ is Fe, Mo, Ta, W, or V, and X is S, O, or Se.

2. The protective coating of claim 1 , wherein the products of electrochemical dissociation comprise at least one of M r ′X s , M″/M t ′, M u ″, and X v in a matrix of the polymer.

3. The protective coating of claim 1 , further comprising graphene in the matrix of the polymer.

4. The protective coating of claim 1 , wherein the nanocomposite has a substantially disordered arrangement of M b ″X c lamella.

5. The protective coating of claim 1 , wherein the nanocomposite has a substantially layered arrangement of M b ″X c lamella.

6. The protective coating of claim 1 , wherein the polymer comprises polyether functionality.

7. The protective coating of claim 6 , wherein the polymer comprises polyethylene oxide (PEO).

8. A battery having an anode comprising Li and a protective coating over the anode, the protective coating characterized by products of anodic reduction of a nanocomposite containing a polymer and an exfoliated intercalation compound (Li a MoS 2 ) comprising Li among lamella of MoS 2 , the products of anodic reduction comprising at least one of Li 2 S, S 8 , Mo, Li/Mo, and polysuflide in a matrix of the polymer.

9. The battery of claim 8 , further comprising graphene in the matrix of the polymer.

10. A method of preparing a protective coating for battery anodes comprising a metal (M′), wherein M′ is Li, Na, or Zn, the method characterized by the steps of:

Exfoliating an intercalation compound (M a ′M b ″X c ) in a solution to yield a colloid comprising substantially separated lamella of M b ″X c , wherein M″ is Fe, Mo, Ta, W, or V, and X is S, O, or Se;

Adsorbing a polymer to the lamella of M b ″X c in the colloid;

Forming a nanocomposite by drying the colloid, the nanocomposite comprising the polymer and M′ among lamella of M b ″X c ;

Applying the nanocomposite to surfaces of the anode; and

Chemically or electrochemically dissociating the nanocomposite to yield a product comprising at least one of M r ′X s , M″/M t ″, M u ″, and X v in a matrix of the polymer.

11. The method of claim 10 , wherein the colloid further comprises graphene.

12. The method of claim 10 , further comprising reacting X y with dendrites comprising M′ formed on surfaces of the battery anode.

13. The method of claim 10 , wherein said forming further comprises forming a nanocomposite having a substantially disordered arrangement of lamella of M b ″X c .

14. The method of claim 10 , wherein said forming further comprises forming a nanocomposite having a substantially layered arrangement of lamella of M b ″X c .

15. The method of claim 10 , wherein the polymer comprises polyether functionality.

16. The method of claim 15 , wherein the polymer comprises PEO.

17. The method of claim 10 , wherein M′ is Li, M a ′M b ″X c is Li a MoS 2 , M b ″X c is MoS 2 , M r ′X s is Li 2 S, M″/M t ′ is Mo/Li t , M u ″ is Mo u , and X v is S 8 or polysulfide.

18. The method of claim 10 , wherein said applying comprises contacting the colloid and the anode after said adsorbing the polymer and prior to said drying.

Assignments (2)
CONFIRMATORY LICENSE Recorded May 20, 2011
From: BATTELLE MEMORIAL INSTITUTE, PACIFIC NORTHWEST DIVISION
To: U.S. DEPARTMENT OF ENERGY
Reel/Frame 026318/0759 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 18, 2011
From: LEMMON, JOHN P.; XIAO, JIE; LIU, JUN
To: BATTELLE MEMORIAL INSTITUTE
Reel/Frame 026143/0091 →
Continuity (2)
Provisional Application 61327873 · Apr 26, 2010
Related Publication 20110262810A1 · Oct 27, 2011