IP Library Patent Application 13096788
Patent Application
App. No. 13/096,788

Enhanced Natural Gas Liquid Recovery Process

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Patent No.
US None
App. No.
13/096,788
Abstract

A method comprises receiving a hydrocarbon feed stream; separating the hydrocarbon feed stream into a heavy hydrocarbon rich stream and a recycle stream, wherein the recycle stream comprises a gas selected from the group consisting of carbon dioxide, nitrogen, air, and water; and separating the recycle stream into a natural gas liquids (NGL) rich stream and a purified recycle stream. A plurality of process equipment configured to receive a hydrocarbon feed stream, separate the hydrocarbon feed stream into a heavy hydrocarbon rich stream and a recycle stream comprising at least one C 3+ hydrocarbon and a gas selected from the group consisting of carbon dioxide, nitrogen, air, and water, and separate the recycle stream into a NGL rich stream and a purified recycle stream.

Claims (51)

1 . A method comprising:

receiving a hydrocarbon feed stream;

separating the hydrocarbon feed stream into a heavy hydrocarbon rich stream and a recycle stream, wherein the recycle stream comprises a gas selected from the group consisting of carbon dioxide, nitrogen, air, and water; and

separating the recycle stream into a natural gas liquids (NGL) rich stream and a purified recycle stream.

2 . The method of claim 1 , further comprising injecting the purified recycle stream into a subterranean formation.

3 . The method of claim 1 , further comprising:

separating the recycle stream into a vapor recycle stream and a liquid recycle stream; and

dehydrating the vapor recycle stream.

4 . The method of claim 3 , further comprising dehydrating the liquid recycle stream.

5 . The method of claim 1 , further comprising:

separating the recycle stream into a vapor recycle stream and a liquid recycle stream; and

dehydrating the liquid recycle stream.

6 . The method of claim 1 , further comprising separating the recycle stream into a vapor recycle stream and a liquid recycle stream, wherein the vapor recycle stream and the liquid recycle stream are fed to the separation of the recycle stream as separate streams.

7 . The method of claim 6 , wherein separating the vapor recycle stream and the liquid recycle stream comprises using a three-phase separator.

8 . The method of claim 1 , further comprising dehydrating at least a portion of the recycle stream prior to separating the recycle stream into the NGL rich stream and the purified recycle stream.

9 . The method of claim 1 , wherein separating the recycle stream comprises:

separating the recycle stream into the purified recycle stream and a sour NGL rich stream; and

sweetening the sour NGL rich stream, thereby producing the NGL rich stream.

10 . The method of claim 9 , further comprising:

cooling the sour NGL rich stream prior to sweetening the sour NGL rich stream; and

throttling the sour NGL rich stream prior to sweetening the sour NGL rich stream.

11 . The method of claim 9 , wherein the NGL rich stream comprises no more than about 5 percent acid gases.

12 . The method of claim 1 , further comprising:

separating the NGL rich stream into a heavy NGL stream and a light NGL stream; and

mixing the heavy NGL stream with the heavy hydrocarbon rich stream.

13 . The method of claim 12 , further comprising:

separating the recycle stream into a vapor recycle stream and a liquid recycle stream, wherein the vapor recycle stream and the liquid recycle stream are fed to the separation of the recycle stream as separate streams; and

dehydrating at least one of the vapor recycle stream and the liquid recycle stream.

14 . The method of claim 12 , wherein the heavy hydrocarbon rich stream has a Reid vapor pressure of less than 6 after being mixed with at least a portion of the heavy NGL stream.

15 . The method of claim 12 , wherein the light NGL stream has an energy content of between about 1,000 British thermal units per cubit foot (Btu/ft 3 ) and about 1,200 Btu/ft 3 .

16 . The method of claim 12 , wherein the light NGL stream has a vapor pressure of less than about 250 pounds per square inch gauge (psig) at a standard temperature.

17 . The method of claim 12 , further comprising:

combining a second NGL rich stream with the NGL rich stream prior to separating the NGL rich stream; and

separating the second NGL rich stream along with the NGL rich stream to form the heavy NGL stream and the light NGL stream.

18 . A plurality of process equipment configured to:

receive a hydrocarbon feed stream;

separate the hydrocarbon feed stream into a heavy hydrocarbon rich stream and a recycle stream comprising at least one C 3+ hydrocarbon and a gas selected from the group consisting of carbon dioxide, nitrogen, air, and water; and

separate the recycle stream into a natural gas liquid (NGL) rich stream and a purified recycle stream.

19 . The process equipment of claim 18 , further configured to:

separate the NGL rich stream into a heavy NGL stream and a light NGL stream; and

mix at least a portion of the heavy NGL stream with the heavy hydrocarbon rich stream.

20 . The process equipment of claim 18 , wherein the NGL rich stream comprises less than about 70 percent of the C 3+ hydrocarbons from the recycle stream.

21 . The process equipment of claim 18 , wherein the NGL rich stream comprises from about 10 percent to about 50 percent of the C 3+ hydrocarbons from the recycle stream.

22 . The process equipment of claim 18 , wherein the process equipment configured to separate the recycle stream into the NGL rich stream and the purified recycle stream is configured to:

separate the recycle stream into a vapor recycle stream and a liquid recycle stream; and

separate the vapor recycle stream and the liquid recycle stream into the NGL rich stream and the purified recycle stream.

23 . The process equipment of claim 22 , wherein the recycle stream is separated in a separator, and wherein the vapor recycle stream and the liquid recycle stream enter the separator as separate streams.

24 . The process equipment of claim 19 , wherein the heavy hydrocarbon rich stream has a Reid vapor pressure of less than 6 at a temperature of about 100° F. after being mixed with the heavy NGL stream.

25 . The process equipment of claim 19 , further configured to:

combine a second NGL rich stream with the NGL rich stream prior to separating the NGL rich stream; and

separate the second NGL rich stream along with the NGL rich stream to form the heavy NGL stream and the light NGL stream.

Assignments (2)
NUNC PRO TUNC ASSIGNMENT Recorded Jun 28, 2023
From: PILOT ENERGY SOLUTIONS, LLC
To: PILOT INTELLECTUAL PROPERTY, LLC
Reel/Frame 064089/0153 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 3, 2011
From: PIM, ERIC`; BAKER, NAOMI; GARIKIPATI, JHANSI
To: PILOT ENERGY SOLUTIONS, LLC
Reel/Frame 027166/0661 →