Method for sublimation coating
A method and apparatus are provided for of applying a sublimation transfer to a coffee cup having a handle connected at two locations to the cup. A sublimation transfer is placed around the container with a dye image an outer surface of the cup and extending beneath the handle. An elastic clamp wraps around the cup and sublimation transfer and extends beneath the handle to press the dye layer against the cup beneath the handle. The clamp has an elongated opening near one end of the clamp and the opening is placed over the handle to fasten the clamp to the cup. The wrapped cup and sublimation transfer is placed on a conveyor oven for sublimation heating, with the clamp being removed for reuse after the sublimation transfer of the dye layer onto the cup is completed.
1. A method of applying a sublimation transfer to an item having a curved surface, comprising:
placing a sublimation transfer dye image against an outer surface of an outwardly curved surface;
stretching a sheet of elastomeric material to increase a length of the sheet of material;
wrapping the stretched length of material around the curved surface while keeping the material stretched to resiliently urge the image against the curved surface with a pressure sufficient for sublimation transfer; and
fastening the stretched and wrapped material in position to maintain the pressure during sublimation transfer;
wherein the sheet of material passes over at least a portion of the curved surface more than once.
2. The method of claim 1 , further comprising:
heating the image and curved surface to a temperature sufficient to transfer the image to the curved surface by sublimation transfer.
3. The method of claim 1 , wherein the sheet of elastomeric material comprises a sheet of silicon a few millimeters thick.
4. The method of claim 1 , further comprising heating the dye image to transfer the image to the curved surface.
5. The method of claim 1 , wherein the fastening step includes fastening the sheet of material to itself.
6. The method of claim 1 , wherein the curved surface is an outer surface of a mug having a handle, and the sheet of material passes completely thorough the handle between the handle and the mug, from one side of the handle to the other.
7. The method of claim 5 , wherein the fastening step includes fastening the material to the handle.
8. The method of claim 5 , wherein the fastening step includes fastening the material to the item.
9. The method of claim 6 , wherein the sheet of material has an opening with a periphery entirely contained within the sheet of material and wherein the fastening step includes placing the opening over the handle.
10. The method of claim 8 , further comprising:
heating the image and curved surface to a temperature sufficient to transfer the image to the curved surface by sublimation transfer.
11. The method of claim 1 , wherein the sublimation transfer image has a first width and wherein the sheet of material has a corresponding width that is larger.
12. The method of claim 1 , wherein the sheet of material passes over encircles the curved surface at least once.
13. The method of claim 1 , wherein the sheet of material has first and second opposing sides that each comprise a segment of an arc and that are generally concentric.
14. The method of claim 1 , wherein the curved surface has edges and the sheet of material extends over those edges.
15. The method of claim 1 , wherein the curved surface comprises one of a cylindrical surface or a portion of a conical surface.
16. The method of claim 1 , wherein the curved surface comprises a cylindrical surface.
17. The method of claim 14 , wherein the cylindrical surface has a width and the stretched material has a larger width measured along a direction perpendicular to the length of the stretched material.
18. A method of applying a sublimation transfer to an item with a curved surface and having a sublimation transfer dye image against an outer surface of the curved surface, comprising:
stretching a sheet of elastomeric material to increase a length of the material;
wrapping the stretched length of material around the curved surface and the image while keeping the material stretched, the stretching and wrapping being sufficient by themselves to resiliently urge the image against the curved surface with a pressure sufficient for sublimation transfer; and
fastening the stretched and wrapped material in position to maintain the pressure during sublimation transfer;
wherein the curved surface is an outer surface of a mug having a handle, and the sheet of material passes completely through the handle between the handle and the mug, from one side of the handle to the other;
wherein the sheet of material has an opening with a periphery entirely contained within the sheet of material and wherein the fastening step includes placing the opening over the handle.
19. The method of claim 18 , wherein the sheet of elastomeric material comprises a sheet of silicon.
20. The method of claim 18 , further comprising heating the dye image to transfer the image to the curved surface.
21. The method of claim 18 , wherein the fastening step includes fastening the sheet of material to itself.
22. The method of claim 18 , wherein the sublimation transfer image has a first width and wherein the sheet of material has a corresponding width that is larger.
23. The method of claim 18 wherein the sheet of material passes over at least a portion of the image more than once.
24. The method of claim 18 , wherein the curved surface has two opposing edges and the sheet of material extends over those edges.
25. The method of claim 18 , wherein the same sheet of material is capable of use on curved surfaces having different shapes.
26. The method of claim 18 , wherein the curved surface comprises one of a cylindrical surface or a portion of a conical surface.
27. The method of claim 18 , wherein the curved surface comprises a cylindrical surface.
28. The method of claim 18 , wherein the cylindrical surface has a width and the stretched material has a larger width measured along a direction perpendicular to the length of the stretched material.
29. A method of applying a sublimation transfer to an item having a curved surface, comprising:
placing a sublimation transfer dye image against an outer surface of an outwardly curved surface;
stretching a sheet of elastomeric material to increase a length of the sheet of material;
wrapping the stretched length of material around the curved surface while keeping the material stretched to resiliently urge the image against the curved surface with a pressure sufficient for sublimation transfer; and
fastening the stretched and wrapped material in position to maintain the pressure during sublimation transfer;
wherein the curved surface is an outer surface of a mug having a handle, and the sheet of material passes completely thorough the handle between the handle and the mug, from one side of the handle to the other; and
wherein the sheet of material has an opening with a periphery entirely contained within the sheet of material and wherein the fastening step includes placing the opening over the handle.