IP Library Granted Patent US 8,511,850
Granted Patent B2
US 8,511,850 · App. 13/106,443 · Granted Aug 20, 2013

Sealed unibody-reflector luminaire

Inventors: James W. Hawkins (Lake Bluff, IL); Kevin S. Dahlen (Lindenhurst, IL); Brandon A. Stolte (Lindenhurst, IL); Bradford T. Wilson (Twin Lakes, WI)
Assignee: Kenall Manufacturing
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Quick Facts
Patent No.
US 8,511,850
App. No.
13/106,443
Granted
Aug 20, 2013
Kind
B2
Abstract

In a sealed recessed lighting fixture having a housing forming a ceiling-alignment plane and a light-emitting opening, at least one elongate lamp mounted to and within the housing and defining a fixture direction, at least one reflector surface parallel to the fixture direction, and a lens, the improvement wherein the at least one reflector surface is/are part(s) of a unibody-reflector assembly which includes: (a) two reflector sections terminating in longitudinal inner edges forming a gap therebetween; (b) a distal edge perimetrically along the light-emitting opening of the housing; (c) a seal between the distal edge and the housing at the opening; (d) two opposed substantially parallel endwalls each having a lens-engaging proximal edge; (e) the lens being an elongate shaped member terminating at opposite lens ends, the lens enveloping the at least one lamp and being of substantially constant cross-section along its length, whereby the unibody-reflector assembly is removable from the housing as a single unit to expose the lamp(s) in the housing for service.

Claims (17)

1. In a sealed recessed lighting fixture having a housing forming a ceiling-alignment plane and a light-emitting opening, at least one elongate lamp mounted to and within the housing and defining a fixture direction, at least one reflector surface parallel to the fixture direction, and a lens, the improvement wherein the at least one reflector surface is/are part(s) of a unibody-reflector assembly which includes: (a) two reflector sections terminating in longitudinal inner edges forming a gap therebetween; (b) a distal edge perimetrically along the light-emitting opening of the housing; (c) a seal between the distal edge and the housing at the opening; (d) two opposed substantially parallel endwalls each having a lens-engaging proximal edge; (e) the lens being an elongate shaped member terminating at opposite lens ends, the lens enveloping the at least one lamp and being of substantially constant cross-section along its length, whereby the unibody-reflector assembly is removable from the housing as a single unit to expose the lamp(s) in the housing for service.

2. The recessed lighting fixture of claim 1 further including a pair of endcaps each engaged with a respective one of the endwalls, each lens end being in sealed engagement with a respective one of the endcaps.

3. The recessed lighting fixture of claim 2 wherein each lens end extends beyond a corresponding endwall.

4. The recessed lighting fixture of claim 1 wherein the proximal lens-engaging edges are complementary to the lens cross-section.

5. The recessed lighting fixture of claim 1 wherein the lens has an arcuate light-transmissive central portion facing the light-emitting opening and two longitudinal edge portions each in sealing engagement with a respective reflector section inner edge.

6. The recessed lighting fixture of claim 1 wherein the lens has an arcuate light-transmissive central portion facing the light-emitting opening, two inwardly-turned light-transmissive side portions therealong, and two longitudinal edge portions each in sealing engagement with a respective reflector section inner edge.

7. The recessed lighting fixture of claim 6 wherein the at least one lamp is a fluorescent tube substantially centered along the gap.

8. The recessed lighting fixture of claim 6 wherein the at least one lamp is a plurality of fluorescent tubes.

9. In a sealed recessed lighting fixture having a housing forming a ceiling-alignment plane and a light-emitting opening, at least one lamp mounted to and within the housing, at least one reflector surface of substantially constant cross-section along its length which defines a fixture direction, and a lens, the improvement wherein the at least one reflector surface is/are part(s) of a unibody-reflector assembly which includes: (a) two reflector sections terminating in longitudinal inner edges forming a gap therebetween; (b) a distal edge perimetrically along the light-emitting opening of the housing; (c) a seal between the distal edge and the housing at the opening; (d) two opposed substantially parallel endwalls each having a lens-engaging proximal edge; (e) the lens being an elongate shaped member terminating at opposite lens ends, the lens enveloping the at least one lamp and being of substantially constant cross-section along its length, whereby the unibody-reflector assembly is removable from the housing as a single unit to expose the lamp(s) in the housing for service.

10. The recessed lighting fixture of claim 9 further including a pair of endcaps each engaged with a respective one of the endwalls, each lens end being in sealed engagement with a respective one of the endcaps.

11. The recessed lighting fixture of claim 10 wherein each lens end extends beyond a corresponding endwall.

12. The recessed lighting fixture of claim 9 wherein the proximal lens-engaging edges are complementary to the lens cross-section.

13. The recessed lighting fixture of claim 9 wherein the lens has an arcuate light-transmissive central portion facing the light-emitting opening, two inwardly-turned light-transmissive side portions therealong, and two longitudinal edge portions each in sealing engagement with a respective reflector section inner edge.

14. The recessed lighting fixture of claim 9 wherein the at least one lamp comprises at least one LED module.

15. The recessed lighting fixture of claim 9 wherein the at least one lamp is an elongate lamp parallel to the fixture direction.

16. The recessed lighting fixture of claim 15 wherein the at least one lamp is a fluorescent tube.

17. The recessed lighting fixture of claim 15 wherein the at least one lamp is a plurality of fluorescent tubes.

Assignments (2)
CHANGE OF NAME Recorded Dec 3, 2024
From: KENALL MANUFACTURING CO.
To: LEGRAND LIGHTING MANUFACTURING CO.
Reel/Frame 069468/0476 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 19, 2011
From: HAWKINS, JAMES W.; DAHLEN, KEVIN S.; STOLTE, BRANDON A.; WILSON, BRADFORD T.
To: KENALL MANUFACTURING
Reel/Frame 026308/0617 →
Continuity (2)
Provisional Application 61333826 · May 12, 2010
Related Publication 20120120645A1 · May 17, 2012