SUGAR PRODUCTION PROCESS AND ETHANOL PRODUCTION PROCESS
The present invention provides a pretreatment method which enables the promotion of the enzymatic glycosylation of lignocellulose under relatively mild conditions by using a tree bark as a raw material with less energy. Specifically the present invention provides a step for producing a sugar from a tree bark, which is characterized by having the following steps: an alkali treatment step of immersing the tree bark in an alkali compound solution; a refining treatment step of refining the alkali treated tree bark mechanically into fine pieces; and an enzymatic glycosylation step of glycosylating the refined tree bark with an enzyme. The present invention also provides a method of producing an ethanol.
1 . A method of producing a sugar comprising:
produces producing sugar from a tree bark;
immersing the tree bark in an alkali compound solution;
mechanically refining the alkali treated tree bark; and
glycosylating the refined tree bark with an enzyme.
2 . The method of producing the sugar according to claim 1 , wherein the refining treatment is by grinding with a refiner or a grinder.
3 . A method of producing a sugar, comprising:
refining a tree bark wherein both the tree bark and an alkali compound solution are provided to a kneader, a biaxially extruder, or a biaxially mixer followed by an simultaneous alkali and kneading treatments; and
glycosylating the refined tree bark with an enzyme.
4 . The method of producing the sugar according to claim 1 , wherein the tree bark is ground by a crusher before the alkali treatment, and water retention of the ground tree bark before the alkali treatment is 250 to 2,000%.
5 . The method of producing the sugar according to claim 1 , wherein the tree bark is crushed by a uniaxial crusher before the alkali treatment.
6 . The method of producing the sugar according to claim 1 , wherein the alkali compound is a calcium hydroxide.
7 . The method of producing the sugar according to claim 1 , wherein the tree bark is from the genus Eucalyptus.
8 . A method of producing ethanol comprising:
fermenting the sugar produced by the method according to claim 1 .
9 . The method of producing ethanol according to claim 8 , wherein after a fermentation residue generated from the fermentation step is mechanically treated, the fermentation residue is glycosylated and fermented.
10 . A method of producing ethanol, wherein an inorganic content generated from a fermentation residue is calcined to allow the inorganic content to form a calcium oxide when the sugar produced by the method of claim 7 is fermented, wherein the calcium oxide is slaked and used in the alkali treatment.
11 . The method of producing the sugar according to claim 6 , further comprising separating the tree bark and an alkali solution after the alkali treatment, and returning the calcium hydroxide regenerated from an alkali solution or the alkali solution to the alkali treatment