IP Library Granted Patent US 8,800,775
Granted Patent B2
US 8,800,775 · App. 13/129,150 · Granted Aug 12, 2014

Method for recovering metals from electronic waste containing plastics materials

Inventors: Christian Thomas (Paris, FR); Joël Menuet (Billy-Montigny, FR); Gervais Vanhelle (Oignies, FR)
Assignee: Terra Nova
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 8,800,775
App. No.
13/129,150
Granted
Aug 12, 2014
Kind
B2
Abstract

The invention relates to a method for treating materials containing a mixture of plastic materials and metal materials, said method including: —crushing the material to be treated; pyrolysis of the crushed material; a first magnetic separation performed on the pyrolysed material providing, on the one hand, a ferrous metal fraction and, on the other hand, non-ferrous residue; —a second magnetic separation performed on the non-ferrous residue providing, on the one hand, a non-ferrous metal fraction and, on the other hand, non-magnetic residue. The invention also relates to a facility for implementing said method.

Claims (29)

1. A method for treating materials containing a mixture of plastic and metal materials, said method comprising:

shredding the materials to be processed;

performing pyrolysis of the shredded material;

a first magnetic separation performed on the pyrolyzed materials, providing a ferrous metal fraction and, secondly, non-ferrous residues;

a second magnetic separation performed on the non-ferrous residues, providing, on the one hand, a non-ferrous metal fraction and, on the other hand, non-magnetic residues containing precious metals, and

a step of combustion of the gasses from pyrolysis,

wherein the step of combustion of the gases from pyrolysis is followed by a step of neutralizing the gas with sodium bicarbonate.

2. The method according to claim 1 , wherein the material is electronic waste, preferably used electronic circuit boards.

3. The method according to one of claim 1 or 2 , wherein the shredding is performed down to a screen passage size D max not exceeding 50 mm, preferably between 20 and 30 mm.

4. The method according to one of claims 1 - 3 , wherein the pyrolysis is performed at a temperature between 300 and 600° C. and/or with an air factor between 0.7 and 0.98.

5. The method according to one of claims 1 - 4 , wherein the first magnetic separation is effected by a magnet or electromagnet.

6. The method according to one of claims 1 - 5 , wherein the second magnetic separation is performed using an eddy current separator.

7. The method according to one of claims 1 - 6 , wherein the precious metals contained in the non-magnetic residues include gold, silver, platinum, palladium, rhodium, ruthenium, iridium and/or osmium.

8. The method according to one of claim 1 - 6 or 7 , wherein:

the ferrous metal fraction comprises iron and/or derivatives of iron, and possibly gold and/or

the non-ferrous metal fraction comprises aluminum and/or zinc.

9. The method according to one of claim 1 - 6 or 7 - 8 , wherein the non-magnetic residues include copper, lead, tin, glass fibers, carbon.

10. The method according to one of claim 1 - 6 or 7 - 9 , wherein the ferrous metal fraction is combined with non-magnetic residues after the second magnetic separation.

11. The method according to one of claim 1 - 6 or 7 - 10 , comprising a further stage of processing the non-magnetic residues to recover the copper content in the non-magnetic residue and/or recover precious metals contained in the non-magnetic residue in particular selected from gold, silver, lead, tin, platinum, palladium, rhodium, ruthenium, iridium and/or osmium.

12. A plant for treating a material containing a mixture of plastic and metal materials, comprising successively:

shredding means;

a pyrolysis facility;

a flow line for collecting pyrolysis gasses supplying a combustion chamber;

at the exit from the combustion chamber, a contact chamber fed by a supply of activated carbon and a supply of sodium bicarbonate;

a primary magnetic separator; and

a secondary magnetic separator.

13. The plant according to claim 12 , wherein the shredding means are adapted to perform shredding down to a screen passage size D max not exceeding 50 mm, preferably between 20 and 30 mm.

14. The plant according to one of claim 12 or 13 , wherein the primary magnetic separator comprises a magnet or electromagnet placed above a conveyor belt.

15. The plant according to one of claims 12 to 14 , wherein the secondary magnetic separator comprises a separator using eddy currents.

Assignments (5)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 23, 2021
From: WEEE METALLICA
To: MCC NON-FERROUS TRADING LLC
Reel/Frame 058192/0429 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 23, 2021
From: MCC NON-FERROUS TRADING LLC
To: IGNEO IP, LLC
Reel/Frame 058192/0521 →
CHANGE OF NAME Recorded Mar 13, 2017
From: MCC-TERRA NOVA
To: WEEE METALLICA
Reel/Frame 041552/0277 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 13, 2017
From: TERRA NOVA
To: MCC-TERRA NOVA
Reel/Frame 042093/0747 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 24, 2014
From: THOMAS, CHRISTIAN; MENUET, JOEL; VANHELLE, GERVAIS
To: TERRA NOVA
Reel/Frame 032034/0682 →
Priority Claims (1)
FR 08 06357 · Nov 14, 2008 · national
Continuity (1)
Related Publication 20110220554A1 · Sep 15, 2011