Vehicle seat comprising a plurality of structural or retaining parts as well as a method for producing structural or retaining parts of such a vehicle seat
View Patent ↗The invention relates to a vehicle seat and to a method for producing said vehicle seat, in particular for motor vehicles, comprising a plurality of structural or retaining parts which are joined together or to a further part in at least one joining region, the join being produced by friction welding in at least one of the joining regions.
1. A vehicle seat for motor vehicles, comprising a plurality of structural or retaining parts which are joined together or to a further part in at least one joining region, wherein at least one of the joining regions is being produced by friction welding, wherein the structural or retaining parts which have been joined together consist of different materials, wherein a respective backrest frame side part is joined with a fitting for coupling with a seat frame in at least one of the joining regions or a respective seat frame side part is joined with a fitting for coupling with the backrest frame in at least one of the joining regions, wherein assembly aids are provided on the backrest frame side part and on the fitting, which assembly aids form a pair of assembly aids and engage positively in one another and are configured such that the backrest frame side part and the fitting can be moved relative to one another over a predetermined distance to carry out a friction welding process and are located in a predetermined position relative to one another by a mutual stop of the assembly aids after the conclusion of a movement phase of the friction welding process which serves to heat the portions to be joined together.
2. The vehicle seat according to claim 1 , wherein the join is produced in at least one of the joining regions by a relative movement of the structural or retaining parts to be joined together.
3. The vehicle seat according to claim 2 , wherein the relative movement is produced by a reciprocating movement of the structural or retaining parts to be joined together by rotating at least one of the structural or retaining parts to be joined together or by multi-orbital friction welding.
4. The vehicle seat according to claim 1 , wherein the join is produced by friction stir welding in at least one of the joining regions.
5. The vehicle seat according to claim 1 , wherein the join is provided for transferring torques between the structural or retaining parts to be joined together.
6. The vehicle seat according to claim 5 , wherein the join is produced close to the edge or close to the area of the highest torque.
7. The vehicle seat according to claim 1 , wherein at least one of the structural or retaining parts consists of aluminium, an aluminium alloy or a magnesium alloy and the respective other joining partner consists of steel or in that at least one of the structural or retaining parts consists of a fibre-reinforced plastics material and the respective other joining partner consists of aluminium, an aluminium alloy, a magnesium alloy or steel.
8. The vehicle seat according to claim 1 , wherein the structural parts which have been joined together form the supporting structure of a backrest frame.
9. The vehicle seat according to claim 1 , wherein the assembly aids are formed by a recess and a cross pin which engage in one another.
10. The vehicle seat according to claim 1 , wherein a respective backrest frame side part is joined with an upper or a lower crossbar in at least one of the joining regions.
11. The vehicle seat according to claim 1 , wherein a respective seat frame side part is joined with a seat frame side angle in at least one of the joining regions or the seat frame side angle is joined with an upper rail of a vehicle seat longitudinal adjustment in at least one of the joining regions.
12. The vehicle seat according to claim 1 , wherein a connecting rod is provided with lever elements, which are mounted on both sides and are attached to the connecting rod by respective connections, as structural parts which have been joined together.
13. The vehicle seat according to claim 12 , wherein the connecting rod is configured as a profiled tube with an inner profile, the inner profile also being welded to the respective lever element for joining the profiled tube with the respective lever element.
14. The vehicle seat according to claim 12 , wherein the profiled tube is configured as an extruded aluminium tube or as an extruded tube consisting of an aluminium alloy.
15. The vehicle seat according to claim 1 , wherein the join in at least one of the joining regions has a continuous welded seam, a regularly or irregularly interrupted welded seam or a plurality of punctiform welds.
16. The vehicle seat according to claim 1 , wherein the join in at least one of the joining regions is produced with an outer cone and an inner cone.
17. A method for producing a vehicle seat for motor vehicles, comprising steps of:
providing at least two structural or retaining parts for a vehicle seat; and
joining in each case two structural or retaining parts together or to a further part in at least one joining region;
wherein:
at least one of the joining regions is being produced by friction welding, wherein the structural or retaining parts to be joined together consist of different materials; and
a respective backrest frame side part is joined with a fitting for coupling with a seat frame in at least one of the joining regions or a respective seat frame side part is joined with a fitting for coupling with the backrest frame in at least one of the joining regions, wherein provided on the backrest side part and on the fitting are assembly aids which form a pair of assembly aids and engage positively in one another and are configured such that the backrest frame side part and the fitting are moved relative to one another over a predetermined distance to carry out a friction welding process and are located in a predetermined position relative to one another by a mutual stop of the assembly aids after the conclusion of a movement phase of the friction welding process which serves to heat the portions to be joined together.
18. The method according to claim 17 , wherein the join is produced in at least one of the joining regions by a relative movement of the structural or retaining parts to be joined together.
19. The method according to claim 18 , wherein the relative movement takes place by a reciprocating movement of the structural or retaining parts to be joined together by rotating at least one of the structural or retaining parts to be joined together or by multi-orbital friction welding.
20. The method according to claim 17 , wherein in a rotation friction welding process for joining opposing ends of parts to a respective structural part, the part with the opposing ends is rotated.
21. The method according to claim 17 , wherein a respective lever element is attached to both sides of a connecting rod by respective connections, the two connections provided on both sides of the connecting rod being produced at the same time.
22. The method according to claim 21 , wherein the connecting rod is configured as a profiled tube with an inner profile, the inner profile also being welded to the respective lever element for joining the profiled tube with the respective lever element.
23. The method according to claim 17 , wherein the join is produced by a friction stir welding process in at least one of the joining regions.
24. The method according to claim 23 , wherein in the friction stir welding process a mandrel-shaped pin as welding tool is used which is arranged between the structural or retaining parts to be joined together to produce the join in the joining region and which performs a rotating relative movement based on the structural or retaining parts.
25. The method according to claim 17 , wherein a join is produced close to the edge or close to the area of the highest torque for transferring torques.
26. The method according to claim 17 , wherein at least one of the structural or retaining parts consists of aluminium, an aluminium alloy or a magnesium alloy and the respective other joining partner consists of steel or in that at least one of the structural or retaining parts consists of a fibre-reinforced plastics material and the respective other joining partner consists of aluminium, an aluminium alloy, a magnesium alloy or steel.
27. The method according to claim 17 , wherein the structural parts to be joined together form the supporting structure of a backrest frame.
28. The method according to claim 17 , wherein the assembly aids are formed by a recess and a cross pin which engage in one another.
29. The method according to claim 17 , wherein a respective backrest frame side part is joined with an upper or a lower crossbar in at least one of the joining regions.
30. The method according to claim 17 , wherein a respective seat frame side part is joined with a seat frame side angle in at least one of the joining regions or the seat frame side angle is joined with an upper rail of a vehicle seat longitudinal adjustment in at least one of the joining regions.
31. The method according to claim 17 , wherein a plurality of welding tools is used simultaneously to produce the join.