Method of propagating and delivering yeast
A method of propagating, concentrating and delivering yeast is disclosed. The method comprises the steps of producing and inoculating a bag, propagating yeast within the bag, and concentrating the yeast in a section of the bag that is the removed from the remainder of the bag while not exposing any portion of the yeast therein to an external environment. In order to remove the bag, which contains the most concentrated slurry of yeast, a smaller bag is heat-sealed off of the larger bag, thereby creating a separate bag for the living sediment, which is still the bag in which the sediment was propagated. In a preferred embodiment, the method is specific to the alcoholic beverage industry. The method is also applicable to other industries that grow and transport yeast, bacteria, molds and other microorganisms.
1. A yeast preparation method comprising the steps of:
a. providing at least one bag comprising at least one pathway for the introduction of air and for exhausting gases;
b. installing said at least one bag into a skid unit with a means for separating and sealing the at least one bag;
c. propagating yeast within said at least one bag;
d. concentrating said yeast in a small section of said at least one bag; and
e. separating and sealing, using the means of step b, said small section of said at least one bag from said at least one bag, while not exposing the yeast in said small section of said at least one sealed bag to contamination.
2. The yeast preparation method of claim 1 wherein the separation and sealing of said at least one bag is by use of a platen.
3. The yeast preparation method of claim 1 further comprising the step of introducing air to aerate the yeast within said at least one bag during said propagating step.
4. The yeast preparation method of claim 1 wherein said at least one bag has a bottom and wherein concentrating step is accomplished by allowing said yeast to settle to the bottom of said at least one bag under the force of gravity.
5. The yeast preparation method of claim 1 further comprising the step of cooling the yeast in said at least one bag to a temperature at which further yeast propagation is retarded, the cooling step occurring subsequent to the propagating step.
6. The yeast preparation method of claim 5 wherein said cooling step is accomplished by cooling panels which squeeze said at least one bag on at least two sides.
7. The yeast preparation method of claim 1 further comprising the step of maintaining the yeast in said small section of said at least one bag at a temperature, which retards further yeast propagation.
8. The yeast preparation method of claim 1 further comprising the steps of:
a. introducing wort into said at least one bag;
b. cooling said wort to a temperature conducive to yeast propagation; and
c. inoculating said wort.
9. The yeast preparation method of claim 8 further comprising the step of cooling the yeast in said at least one bag to a temperature at which further yeast propagation is retarded, the cooling step occurring subsequent to the propagating step.
10. The yeast preparation method of claim 8 further comprising the step of attaching to said at least one bag, a bag fitting adapted to provide said at least one pathway, and wherein said at least one pathway is utilized in said introducing step and said inoculating step.
11. The yeast preparation method of claim 10 further comprising the step of forcing air through said at least one pathway to aerate the contents of said at least one bag during said propagating step.
12. The yeast preparation method of claim 11 further comprising the step of attaching said at least one bag fitting to a valve manifold comprising a plurality of hoses.