Intelligent sootblower
An intelligent sootblower that may be configured as a modification to an existing sootblower or a specially constructed sootblower that, in addition to its normal soot blowing functions, has the capability to measure the flue gas, lance tube, and/or cleaning fluid temperatures. One or more thermocouples or other temperature measuring devices are carried by the sootblower lance tube that is inserted into the boiler. This allows for the temperature of the flue gas, lance tube, and cleaning fluid to be measured as the sootblower lance tube is inserted into and retracted from the boiler. Multiple temperature measuring devices may be located on the sootblower lance to measure the temperature across heat transfer surfaces and at different locations along the lance tube. A data transfer device transmits the temperature measurements from the rotating thermocouple to a non-rotating data acquisition unit for use in boiler cleaning and other operations.
1. A method for cleaning a heat transfer surface in a boiler, comprising the steps of:
providing a temperature sensing sootblower comprising an elongated lance tube configured to travel within the boiler while directing a cleaning fluid through one or more nozzles toward the heat transfer surface to remove fireside deposits from the heat transfer surface;
providing a temperature sensor carried by the lance tube within the boiler configured to obtain temperature measurements of flue gas within the boiler while the lance tube is located within the boiler;
activating the sootblower to measure a temperature adjacent to the heat transfer surface during a first pass to cause the temperature sensor to create a temperature profile for the heat transfer surface;
activating the sootblower to emit a minimum cleaning flow sufficient to prevent the lance tube from overheating during the first pass;
incrementing the minimum cleaning flow during the first pass in response to a temperature of the lance tube measured by a lance tube temperature sensor carried by the lance tube;
identifying a region of the heat transfer surface as a region that requires cleaning based at least in part on the measured temperature; and
activating the lance tube of the sootblower to clean the region adjacent to the heat transfer surface during a second pass in response to the identification of the region that requires cleaning.
2. The method of claim 1 , wherein the boiler cleaning controller identifies the region requiring cleaning by comparing the temperature profile for the heat transfer surface to a clean surface threshold temperature based on a temperature profile for the heat transfer surface in a clean condition.
3. The method of claim 1 , wherein the boiler cleaning controller identifies the region requiring cleaning by comparing the temperature profile for the heat transfer surface to a dirty surface threshold temperature based on a temperature profile for the heat transfer surface in a dirty condition.
4. The method of claim 1 , wherein the boiler cleaning controller identifies the region requiring cleaning by comparing the temperature profile for the heat transfer surface to a clean surface threshold temperature based on a temperature profile for the heat transfer surface in a clean condition and a dirty surface threshold temperature based on a temperature profile for the heat transfer surface in a dirty condition.
5. The method of claim 1 , wherein the boiler cleaning controller identifies the region requiring cleaning by determining that the region is hotter than a clean surface threshold temperature based on a temperature profile for the heat transfer surface in a clean condition.
6. The method of claim 1 , wherein: the temperature sensor is located downstream in a flue gas path from the heat transfer surface; and the boiler cleaning controller identifies the region requiring cleaning by determining that the region is cooler than a clean surface threshold temperature based on a temperature profile for the heat transfer surface in a clean condition.
7. The method of claim 1 , wherein the sootblower is a first sootblower adjacent to a first side of the heat transfer surface: further comprising the step of providing a second sootblower adjacent to a second side of the heat transfer surface; and wherein the boiler cleaning controller identifies the region requiring cleaning by determining a differential temperature between temperatures measured by the first and second sootblowers.