IP Library › Granted Patent US 9,039,364
Granted Patent B2
US 9,039,364 · App. 13/172,316 · Granted May 26, 2015

Integrated case and stator

Inventors: Ioannis Alvanos (West Springield, MA); Gabriel L. Suciu (Glastonbury, CT)
Assignee: United Technologies Corporation
F01D9/044F01D9/041F01D25/24F01D25/243F01D25/246F05D2230/53F05D2300/6033Y02T50/672
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Quick Facts
Patent No.
US 9,039,364
App. No.
13/172,316
Granted
May 26, 2015
Kind
B2
Abstract

A gas turbine engine includes a compressor, a combustor section, and a turbine. The turbine includes an integrated case/stator segment that is comprised of a ceramic matrix composite material.

Claims (48)

1. A gas turbine engine comprising:

a compressor;

a combustor section; and

a turbine, wherein the turbine includes a first integrated case/stator segment that is comprised of a ceramic matrix composite material, the first integrated case/stator segment comprising:

a first cylindrical case section that is substantially cylindrical about an axis of the gas turbine engine;

a first box structure section extending radially inward from the first case section, the first box structure section comprising:

a first radial support and a second radial support, the first and second radial supports extending radially inward and being axially spaced apart from one another; and

an outer ring that extends between the first and second radial supports and is spaced apart from the case section; and

a first vane airfoil section extending radially inward from the outer ring, wherein the first case section, the first box structure section, and the first vane airfoil section comprise a single integrated component.

2. The gas turbine of claim 1 , wherein the first integrated case/stator segment is a unitary structure.

3. The gas turbine engine of claim 1 , wherein the first vane airfoil section comprises:

a first vane and a second vane, the vanes extending radially inward from the outer ring; and

an inner ring extending between the first and second vanes, the inner ring being radially spaced apart from the outer ring.

4. The gas turbine engine of claim 1 , wherein the integrated case/stator segment includes metallic reinforcing material in addition to the ceramic matrix composite material.

5. The gas turbine of claim 1 , wherein the first integrated case/stator segment is axially fastened to the engine case.

6. The gas turbine of claim 1 , wherein the first integrated case/stator segment is half of an annulus.

7. The gas turbine of claim 6 , and further comprising:

a second integrated case/stator segment that completes another half of the annulus and is circumferentially fastened to the first integrated case/stator segment to form an integrated case/stator assembly.

8. The gas turbine of claim 1 , and further comprising:

a plurality of rotor blades connected to the low pressure shaft; and

an abradable material attached to the first integrated case/stator segment and extending radially inward from the first case section.

9. An integrated case/stator segment for a gas turbine engine, the integrated case/stator segment comprising:

a first cylindrical case section that is curved about an axis;

a first box structure section extending radially inward from the first case section, the first box structure section comprising:

a first radial support and a second radial support, the first and second radial supports extending radially inward and being axially spaced apart from one another; and

an outer ring that extends between the first and second radial supports and is spaced apart from the case section; and

a first vane airfoil section extending radially inward from the outer ring of the first box structure, wherein the first case section, the first box structure section, and the first vane airfoil section comprise a single integrated component.

10. The integrated case/stator segment of claim 9 , wherein the first vane airfoil section comprises:

a first vane and a second vane, the vanes extending radially inward from the outer ring; and

an inner ring extending between the first and second vanes, the inner ring being radially spaced apart from the outer ring.

11. The integrated case/stator segment of claim 9 , and further comprising:

a second box structure extending radially inward from the first case section, the second box structure being axially spaced from the first box structure; and

a second vane airfoil section extending radially inward from the second box structure.

12. The integrated case/stator segment of claim 9 , wherein the integrated case/stator segment is comprised of a ceramic matrix composite material.

13. The integrated case/stator segment of claim 12 , wherein the integrated case/stator segment includes metallic reinforcing material in addition to the ceramic matrix composite material.

14. The integrated case/stator segment of claim 9 , wherein the first case section is half of an annulus.

15. The integrated case/stator segment of claim 9 , and further comprising:

an abradable material attached to the integrated case/stator segment and extending radially inward from the first case section.

16. An integrated case/stator assembly for a gas turbine engine, the integrated case/stator assembly comprising:

a first integrated case/stator segment, the first integrated case/stator segment being comprised of a ceramic matrix composite material; and

a second integrated case/stator segment, the second integrated case/stator segment being comprised of a ceramic matrix composite material, wherein the second integrated case/stator segment is attached to the first integrated case/stator segment, and wherein the first and second integrated case/stator segments together form an annulus.

17. The integrated case/stator assembly of claim 16 , wherein the first and second integrated case/stator segments are circumferentially attached to each other.

18. The integrated case/stator assembly of claim 16 , wherein the first integrated case/stator segment comprises:

a first cylindrical case section that is curved about an axis of the gas turbine engine;

a first box structure section extending radially inward from the first case section, the first box structure section comprising:

a first radial support and a second radial support, the first and second radial supports extending radially inward and being axially spaced apart from one another; and

an outer ring that extends between the first and second radial supports and is spaced apart from the case section; and

a first vane airfoil section extending radially inward from the outer ring, wherein the first case section, the first box structure section, and the first vane airfoil section comprise a single integrated component.

Assignments (4)
CHANGE OF NAME Recorded Jul 27, 2023
From: RAYTHEON TECHNOLOGIES CORPORATION
To: RTX CORPORATION
Reel/Frame 064714/0001 →
CORRECTIVE ASSIGNMENT TO CORRECT THE AND REMOVE PATENT APPLICATION NUMBER 11886281 AND ADD PATENT APPLICATION NUMBER 14846874. TO CORRECT THE RECEIVING PARTY ADDRESS PREVIOUSLY RECORDED AT REEL: 054062 FRAME: 0001. ASSIGNOR(S) HEREBY CONFIRMS THE CHANGE OF ADDRESS. Recorded Mar 4, 2021
From: UNITED TECHNOLOGIES CORPORATION
To: RAYTHEON TECHNOLOGIES CORPORATION
Reel/Frame 055659/0001 →
CHANGE OF NAME Recorded Sep 4, 2020
From: UNITED TECHNOLOGIES CORPORATION
To: RAYTHEON TECHNOLOGIES CORPORATION
Reel/Frame 054062/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 29, 2011
From: ALVANOS, IOANNIS; SUCIU, GABRIEL L.
To: UNITED TECHNOLOGIES CORPORATION
Reel/Frame 026522/0746 →
Continuity (1)
Related Publication 20130000324A1 · Jan 3, 2013