Internal cable routing system
An internal cable system for a bicycle is disclosed herein. The system is configured such that vibration between one or more cables and a bicycle frame is reduced. As such, riders are able to navigate through rugged terrain without experiencing increased noise due to internal cable vibration against the bicycle frame.
1. A cable routing system for a cycle frame comprising:
a cable routing head badge configured to be attached to a face of a head tube of the cycle frame, the cable routing head badge including two or more apertures, each aperture configured to receive a cable and admit the cable into an interior cavity of the cycle frame; and
a cable routing chuck configured to be affixed within the interior cavity of the cycle frame at an intersection of a down tube of the cycle frame and chain stays of the cycle frame, the cable routing chuck configured to divert at least one cable out of the interior cavity of the cycle frame.
2. The cable routing system of claim 1 , wherein said cable routing head badge includes a front face including an identification area; a rear face opposite said front face of said cable routing badge, said rear face having a shape configured to closely conform to said face of said head tube of the cycle frame when the cable routing head badge is mounted to the head tube of the cycle frame;
a first aperture extending through the front face of the cable routing badge and the rear face of the cable routing badge, the first aperture positioned to align with a first opening of the head tube of the cycle frame when the cable routing head badge is mounted to the head tube of the cycle frame so that a first cable extending from outside the cycle frame through the first aperture of the cable routing badge is admitted through the first opening into the interior cavity of the cycle frame; and
a second aperture extending through the front face of the cable routing badge and the rear face of the cable routing badge, the second aperture positioned to align with a second opening of the head tube of the cycle frame when the cable routing head badge is mounted to the head tube of the cycle frame so that a second cable extending from outside the cycle frame through the second aperture of the cable routing badge is admitted through the second opening in said head tube into the interior cavity of the cycle frame.
3. The cable routing system of claim 2 , where the second aperture includes a second port extending away from the rear face, the second port configured to extend into the second opening when the cable routing head badge is mounted to the head tube of the cycle frame, the second port sized to extend past an interior wall of the head tube when the cable routing head badge is mounted to the head tube of the cycle frame and configured to guide the second cable so that the second cable does not touch the interior wall of the head tube and/or such that the second cable does not touch a steerer tube of a fork in the head tube.
4. The cable routing system of claim 2 , where the first aperture includes a first port extending away from the rear face, the first port configured to extend into the first opening when the cable routing head badge is mounted to the head tube of the cycle frame, the first port sized to extend past an interior wall of the head tube when the cable routing head badge is mounted to the head tube of the cycle frame and configured to guide the first cable so that the first cable does not touch the interior wall of the head tube and/or such that the first cable does not touch a steerer tube of a fork in the head tube.
5. The cable routing system of claim 2 , where the first aperture includes a first housing stop configured to receive an end of a cable housing without allowing the cable housing to be admitted completely through the first aperture.
6. The cable routing system of claim 1 , where the cable routing chuck includes a registration area configured to be affixed to a mounting platform within the interior cavity of the cycle frame at an intersection of a down tube of the cycle frame and a chain stays of the cycle frame; a cable reception guide configured to receive one or more cables extending to the cable routing chuck from within the down tube of the cycle frame when the cable routing chuck is affixed to the mounting platform within the interior cavity of the cycle frame; and a cable routing guide configured to divert the one or more cables out of the interior cavity of the cycle frame.
7. The cable routing system of claim 6 , where the cable routing guide includes a tail portion including a curved cable track configured to divert a bare front derailleur cable out of the interior cavity of the cycle frame to a front derailleur on a seat tube of the cycle frame.
8. The cable routing system of claim 6 , where the cable routing guide includes a shoulder portion including a housing stop configured to receive an end of a cable housing, the shoulder portion further configured to divert a bare rear derailleur cable into the cable housing and out of the interior cavity of the cycle frame to a rear derailleur on a dropout of the cycle frame.
9. A cable routing head badge comprising: a front face including an identification area; a rear face opposite said front face of said cable routing badge, the rear face having a shape configured to closely conform to a head tube of a cycle frame when the cable routing head badge IS mounted to the head tube of the cycle frame;
a first aperture extending through the front face and the rear face of said cable routing badge, the first aperture positioned to align with a first opening through said head tube of the cycle frame when the cable routing head badge is mounted to the head tube of the cycle frame so that a first cable extending from outside the cycle frame extends through the first aperture of said cable routing badge is admitted through said first opening of the head tube into an interior cavity of the cycle frame; and
a second aperture extending through the front face and the rear face of the cable routing badge, wherein the second aperture is positioned to align with a second opening in the head tube of the cycle frame when the cable routing head badge is mounted to the head tube of the cycle frame so that a second cable extending from outside the cycle frame through the second aperture of the cable routing badge is admitted through the second opening in the head tube into the interior cavity of the cycle frame.
10. The cable routing head badge of claim 9 , where the identification area is between the first aperture and the second aperture.
11. The cable routing head badge of claim 9 , where the first aperture includes a first port extending away from the rear face, the first port configured to extend into the first opening when the cable routing head badge is mounted to the head tube of the cycle frame.
12. The cable routing head badge of claim 11 , where the first port is configured to guide the first cable so that the first cable does not touch a wall of the head tube and/or such that the first cable does not touch a steerer tube of a fork in the head tube.
13. The cable routing head badge of claim 11 , where the first port is sized to extend past an interior wall of the head tube when the cable routing head badge is mounted to the head tube of the cycle frame.
14. The cable routing head badge of claim 9 , where the first aperture includes a first housing stop configured to receive an end of a cable housing without allowing the cable housing to be admitted completely through the first aperture.
15. A cable routing chuck comprising: a registration area configured to be affixed to a mounting platform within an interior cavity of a cycle frame at an intersection of a down tube of the cycle frame and chain stays of the cycle frame in an upper portion of a bottom bracket shell above a crank spindle;
a cable reception guide configured to receive a cable extending to the cable routing chuck from within the down tube of the cycle frame when the cable routing chuck is affixed to the mounting platform within the interior cavity of the cycle frame; and
a cable routing guide configured to divert the cable above said crank spindle and out of the interior cavity of the cycle frame.
16. The cable routing chuck of claim 15 , where the registration area includes an aperture configured to allow a screw to pass through and affix the cable routing chuck to the mounting platform.
17. The cable routing chuck of claim 15 , where the cable reception guide is configured to receive two separate cables extending to the cable routing chuck from within the down tube of the cycle frame when the cable routing chuck is affixed to the mounting platform within the interior cavity of the cycle frame.
18. The cable routing chuck of claim 15 , where the cable routing guide includes a tail portion including a curved cable track configured to divert a bare front derailleur cable out of the interior cavity of the cycle frame to a front derailleur on a seat tube of the cycle frame.
19. The cable routing chuck of claim 15 , where the cable routing guide includes a shoulder portion including a housing stop configured to receive an end of a cable housing, the shoulder portion further configured to divert a bare rear derailleur cable into the cable housing and out of the interior cavity of the cycle frame to a rear derailleur on a dropout of the cycle frame.