IP Library Granted Patent US 8,956,722
Granted Patent B2
US 8,956,722 · App. 13/203,325 · Granted Feb 17, 2015

Layer system for the formation of a surface layer on a surface of a substrate and coating method for the manufacture of a layer system

Inventors: Joerg Vetter (Bergisch Gladbach, DE); Georg Erkens (Aachen, DE)
Assignee: Oerlikon Metaplas GmbH
C23C14/0641C22C14/00C22C27/025C22C27/06C23C28/044C23C28/048
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 8,956,722
App. No.
13/203,325
Granted
Feb 17, 2015
Kind
B2
Abstract

The invention thus relates to a layer system ( 1 ) for the formation of a surface layer on a surface of a substrate, in particular on the surface of a tool, in particular on the surface of a shaping tool, wherein the layer system includes at least a first surface layer of the composition (V a Me b M c X d ) α (N u C v O w ) β , where (a+b+c+d)=α, α=100%, with respect to the atoms V a ,Me b ,M c ,X d present in the layer, (u+v+w)=β. β=100 with respect to the atoms N, C, O present in the layer, with the sum of all the atoms in the layer (α+β)=100 at %, where 40≦α≦80 at % applies, and where Me b is at least one element from the group of chemical elements including Zr, Hf, Nb, Ta, Mo, W, Ni, Cu, Sc, Y, La, Ce, Pr, Nd, Pm, Sm of the periodic system of chemical elements and M c is at least one element of the group of chemical elements including Ti, Cr, and X d is at least one element from the group of chemical elements including S, Se, Si, B of the periodic system of elements, where 0≦u≦100, 0≦v≦100 and 0≦w≦80. In accordance with the invention 50≦a≦99, 1≦b≦50, 0≦c≦50 and 0≦d≦20.

Claims (63)

1. A layer system for the formation of a surface layer on a surface of a substrate, in particular on the surface of a shaping tool, wherein the layer system includes at least one first surface layer of the composition (V a Me b M c X d ) α (N u C v O w )β, where (a+b+c+d) =α, α=100%, with respect to the atoms V a ,Me b ,M c ,X d present in the layer, (u+v+w)=β, β=100% with respect to the atoms N, C, O present in the layer, with the sum of all atoms in the layer (α+β)=100 at %, where 40≦α≦80 at % applies, and where

Me b is at least one element from the group of chemical elements including:

Zr, Hf, Nb, Ta, Mo, W, Ni, Cu, Sc, Y, La, Ce, Pr, Nd, Pm, Sm of the periodic system of chemical elements;

M c is at least one element from the group of chemical elements including:

Ti, Cr; and

X d is at least one element from the group of chemical elements including:

S, Se, Si, B of the periodic system of chemical elements,

where 0≦u≦100, 0≦v≦100 and 0<w≦80,

wherein

50≦a≦99, 1≦b≦50, 0≦c≦50 and 0≦d≦20,

wherein an adhesive strength of the layer system or of the surface layer is from HF 1 to HF 3.

2. A layer system in accordance with claim 1 , wherein 80≦a.

3. The layer system in accordance with claim 1 , wherein Me b is the element Zr.

4. A layer system in accordance with claim 3 , wherein one of a=80, a=84, a=88 and a=97.

5. A layer system in accordance with claim 1 , wherein one of a=80, a=84, a=88 and a=97.

6. A layer system in accordance with claim 1 , wherein the surface layer has the composition (V 95 Me 5 ) α (N u C v O w ) β , where u=30, v=65, w=5, and where Me is Ni.

7. A layer system in accordance with claim 1 , wherein the surface layer has the composition (V 96 Me 4 ) α (N u C v O w ) β , where u=65, v=25, w=10, and where Me is Ce.

8. A layer system in accordance with claim 1 , wherein the surface layer has the composition (V 75 Me 15 X 10 ) α (N u C v O w ) β , where u=25, v=70, w=5, and Me is Mo, and/or X is Si and B in equal parts.

9. A layer system in accordance with claim 1 , wherein the surface layer has the composition (V 75 Me 15 M 10 ) α (N u C v O w ) β , where u=25, v=70, w=5, and Me is Mo and/or M is Cr and αis 52 at %.

10. A layer system in accordance with claim 1 , wherein 40≦α≦60.

11. A layer system in accordance with claim 1 , wherein a further part layer which is an adhesive layer applied directly to the surface of the substrate is provided between the surface layer and the substrate.

12. A layer system in accordance with claim 11 , wherein the part layer is the composition V 97 Zr 3 .

13. A layer system in accordance with claim 11 , wherein the part layer is the composition V 80 Zr 20 .

14. A layer system in accordance with claim 11 , wherein the part layer is the composition (Al 55 Ti 45 ) γ N δ , where γ+δ=100 at % and 40≦γ≦60.

15. A layer system in accordance with claim 1 , wherein the part layer is the composition (Al 69 Cr 29 Mg 1 Si 1 ) γ N δ , where γ+δ=100 at % and 40≦γ≦60.

16. A layer system in accordance with claim 11 , wherein the part layer is the composition (Al 60 Cr 30 Mg 5 Si 5 ) γ N δ , where γ+δ=100 at % and 40≦γ≦60.

17. A layer system in accordance with claim 11 , wherein the part layer is the composition (Cr 91 Ni 3 Al 3 Si 3 ) γ N δ , where γ+δ=100 at % and 40≦γ≦60.

18. A layer system in accordance with claim 11 , wherein the part layer is a TiN part layer.

19. A layer system in accordance with claim 11 , wherein the part layer is a Cr part layer.

20. A layer system in accordance with claim 1 , wherein the hardness of the layer system or of the surface layer has a hardness HK 0.025 between 1500 and 3500.

21. A layer system in accordance with claim 1 , wherein a thickness of the layer system or of the surface layer is between 0.01 μm and 100 μm.

22. A layer system in accordance with claim 1 , wherein the surface layer has a surface roughness R z between 0.2 μm and 10 μm.

23. A layer system in accordance with claim 1 , wherein 45≦α≦55.

24. A layer system for the formation of a surface layer on a surface of a substrate, in particular on the surface of a shaping tool, wherein the layer system includes at least one first surface layer of the composition (V a Me b M c X d ) α (N u C v 0 w )β, where (a+b+c+d)=α, α=100%, with respect to the atoms V a ,Me b ,M c ,X d present in the layer, (u+v+w) =β, β=100% with respect to the atoms N, C, O present in the layer, with the sum of all atoms in the layer (α+β)=100 at %, where 40≦α≦80 at % applies, and where

Me b is at least one element from the group of chemical elements including:

Zr, Hf, Nb, Ta, Mo, W, Ni, Cu, Sc, Y, La, Ce, Pr, Nd, Pm, Sm of the periodic system of chemical elements;

M c is at least one element from the group of chemical elements including:

Ti, Cr;

and X d is at least one element from the group of chemical elements including:

S, Se, Si, B of the periodic system of chemical elements,

where 0≦u≦100, 0≦v≦100 and 0≦w≦80,

wherein

50≦a≦99, 1≦b≦50, 0≦c≦50 and 0≦d≦20,

wherein an adhesive strength of the layer system or of the surface layer is from HF 1 to HF 3; and

wherein a further part layer which is an adhesive layer applied directly to the surface of the substrate is provided between the surface layer and the substrate, the part layer being chosen from the following compositions:

the composition V 97 Zr 3 ;

the composition V 80 Zr 20 ;

the composition (Al 55 Ti 45 ) γ N δ , where γ+δ=100at % and 40≦γ≦60;

the composition (Al 69 Cr 29 Mg 1 Si 1 ) γN δ , where γ+δ=100 at % and 40≦y≦60;

the composition (Al 60 Cr 30 Mg 5 Si 5 ) γ N δ , where γ+δ=100 at % and 40≦γ≦60; and

the composition (Cr 91 Ni 3 Al 3 Si 3 ) γ N δ , where γ+δ=100 at % and 40≦γ≦60.

25. A layer system for the formation of a surface layer on a surface of a substrate, in particular on the surface of a shaping tool, wherein the layer system includes at least one first surface layer of the composition (V a Me b M c X d ) α (N u C v O w ) β , where (a+b+c+d)=α, α=100%, with respect to the atoms V a ,Me b ,M c ,X d present in the layer, (u+v+w) =β, β=100% with respect to the atoms N, C, O present in the layer, with the sum of all atoms in the layer (α+β) =100 at %, where 40≦α≦80 at % applies, and where Me b is at least one element from the group of chemical elements including:

Zr, Hf, Nb, Ta, Mo, W, Ni, Cu, Sc, Y, La, Ce, Pr, Nd, Pm, Sm of the periodic system of chemical elements;

M c is at least one element from the group of chemical elements including:

Ti, Cr; and

X d is at least one element from the group of chemical elements including:

S, Se, Si, B of the periodic system of chemical elements,

where 0≦u≦100, 0≦v≦100 and 0≦w≦80,

wherein

50≦α≦99, 1≦b≦50, 0≦c≦50 and 0≦d≦20;

wherein a further part layer which is an adhesive layer applied directly to the surface of the substrate is provided between the surface layer and the substrate,

wherein the part layer is chosen from A) the composition of V a Zr b , where 80≦a≦97 and 3≦b≦20; B) the composition of (Al 55 Ti 45 ) γ N δ , where γ+δ=100 at % and 40≦γ≦60; C) the composition of (Al c Cr d Mg e Si f ) γ N δ , where γ+=100at %, 40≦γ≦, 60,6 0≦c≦69, 29≦d≦30, 1≦e≦5, and 1≦f≦5; and D) the composition is (Cr 91 Ni 3 Al 3 Si 3 ) γ N δ , where γ+δ=100at % und 40≦γ≦60; and

wherein an adhesive strength of the layer system or of the surface layer is from HF 1to HF 3.

Assignments (5)
CHANGE OF NAME Recorded Jun 23, 2017
From: OERLIKON SURFACE SOLUTIONS AG, TRÜBBACH
To: OERLIKON SURFACE SOLUTIONS AG, PFÄFFIKON
Reel/Frame 042797/0738 →
MERGER Recorded Jun 8, 2017
From: OERLIKON METCO MANAGEMENT AG, WINTERTHUR; OERLIKON SURFACE SOLUTIONS AG, TRÜBBACH
To: OERLIKON SURFACE SOLUTIONS AG, TRÜBBACH
Reel/Frame 042653/0594 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 31, 2017
From: OERLIKON METAPLAS GMBH
To: OERLIKON SURFACE SOLUTIONS AG, TRÜBBACH; OERLIKON METCO MANAGEMENT AG, WINTERTHUR
Reel/Frame 042547/0758 →
CHANGE OF NAME Recorded Dec 29, 2014
From: SULZER METAPLAS GMBH
To: OERLIKON METAPLAS GMBH
Reel/Frame 034711/0428 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 27, 2011
From: VETTER, JOERG; ERKENS, GEORG
To: SULZER METAPLAS GMBH
Reel/Frame 027135/0034 →
Priority Claims (1)
EP 09153956 · Feb 27, 2009 · regional
Continuity (1)
Related Publication 20120189841A1 · Jul 26, 2012