IP Library Granted Patent US 8,884,341
Granted Patent B2
US 8,884,341 · App. 13/210,962 · Granted Nov 11, 2014

Integrated circuits

Inventors: Chun Hsiung Tsai (Xinpu Township, TW); Su-Hao Liu (Jhongpu Township, TW); Chien-Tai Chan (Hsinchu, TW); King-Yuen Wong (Hsinchu, TW); Chien-Chang Su (Kaohsiung, TW)
Assignee: Taiwan Semiconductor Manufacturing Company, Ltd.
H01L21/26506H01L29/7834H01L29/1083H01L29/66636H01L21/26586H01L29/0847
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Quick Facts
Patent No.
US 8,884,341
App. No.
13/210,962
Granted
Nov 11, 2014
Kind
B2
Abstract

An integrated circuit includes a gate electrode disposed over a substrate. A source/drain (S/D) region is disposed adjacent to the gate electrode. The S/D region includes a diffusion barrier structure disposed in a recess of the substrate. The diffusion barrier structure includes a first portion and a second portion. The first portion is adjacent to the gate electrode. The second portion is distant from the gate electrode. An N-type doped silicon-containing structure is disposed over the diffusion barrier structure. The first portion of the diffusion barrier structure is configured to partially prevent N-type dopants of the N-type doped silicon-containing structure from diffusing into the substrate. The second portion of the diffusion barrier structure is configured to substantially completely prevent N-type dopants of the N-type doped silicon-containing structure from diffusing into the substrate.

Claims (37)

1. An integrated circuit comprising:

a gate electrode disposed over a substrate; and

a source/drain (S/D) region disposed adjacent to the gate electrode, the S/D region comprising:

a diffusion barrier structure at least partially disposed in a recess of the substrate, wherein the diffusion barrier structure comprises an epitaxial layer, wherein the epitaxial layer comprises a first region and a second region, wherein the first region is thinner than the second region and is adjacent to the gate electrode, and the second region is distant from the gate electrode; and

an N-type doped silicon-containing structure disposed over the diffusion barrier structure, wherein the first region of the diffusion barrier structure is configured to partially prevent N-type dopants of the N-type doped silicon-containing structure from diffusing into the substrate and the second region of the diffusion barrier structure is configured to substantially completely prevent N-type dopants of the N-type doped silicon-containing structure from diffusing into the substrate.

2. The integrated circuit of claim 1 , wherein the epitaxial layer comprises an epitaxial carbon-containing layer.

3. The integrated circuit of claim 2 , wherein the diffusion barrier structure further comprises a carbon implanted region between the epitaxial carbon-containing layer and the substrate.

4. The integrated circuit of claim 2 , wherein an interface between the first region and the substrate is directly under the gate electrode, and the interface is misaligned from a sidewall of the gate electrode by about 2 nm or less.

5. The integrated circuit of claim 2 , wherein an interface between the first region and the substrate is not directly under the gate electrode, and the interface is misaligned from a sidewall of the gate electrode by about 10 nm or less.

6. The integrated circuit of claim 2 , wherein the first region continuously extends from a surface of the substrate along a sidewall of the recess for about 7 nm or less.

7. The integrated circuit of claim 6 , wherein the first region has a substantially conformal thickness along the sidewall of the recess.

8. The integrated circuit of claim 6 , wherein a thickness of the first region gradually increases from the surface of the substrate along the sidewall of the recess.

9. The integrated circuit of claim 1 , wherein the N-type doped silicon-containing structure has a dopant concentration ranging from about 2E20 cm −3 to about 1E21 cm −3 .

10. A semiconductor device comprising:

a gate structure over a substrate; and

a source/drain (S/D) region disposed adjacent to the gate structure, the S/D region comprising:

a diffusion barrier structure at least partially disposed in a recess of the substrate, wherein the diffusion barrier structure comprises an epitaxial layer, wherein the epitaxial layer comprises a first portion having a first thickness in a first direction parallel to a top surface of the substrate, a second portion having a second thickness in a second direction perpendicular to the first direction, and a third portion connecting the first portion to the second portion, wherein the first thickness is greater than the second thickness; and

a doped silicon-containing structure disposed over the diffusion barrier structure.

11. The semiconductor device of claim 10 , the second portion extends to a depth of 7 nanometers (nm) or less below the gate structure.

12. The semiconductor device of claim 10 , wherein the second thickness varies from a top of the second portion closest to the gate structure to a bottom of the second portion distant from the gate structure.

13. The semiconductor device of claim 10 , wherein the S/D region further comprises a lightly doped drain (LDD) region between the second portion and the substrate.

14. The semiconductor device of claim 13 , wherein the S/D region further comprises a carbon implant region between the LDD region and the substrate.

15. The semiconductor device of claim 14 , wherein the carbon implant region comprises a carbon concentration ranging from about 0.1 atomic percent to about 1 atomic percent.

16. The semiconductor device of claim 10 , wherein the diffusion barrier structure comprises at least one of silicon carbide, silicon oxycarbide, silicon carbon nitride, or silicon carbon phosphorous.

17. The semiconductor device of claim 10 , wherein the first portion is a tapered structure comprising:

a first segment substantially perpendicular to a top surface of the substrate and connected to the third portion, and

a second segment connected to the first segment and the third portion, wherein the second segment is not perpendicular to the top surface of the substrate.

18. A semiconductor device comprising:

a gate structure over a substrate; and

a source/drain (S/D) region disposed adjacent to the gate structure, the S/D region comprising:

an epitaxial structure disposed in a recess of the substrate, wherein the epitaxial structure includes a first portion having a first thickness in a first direction parallel to a top surface of the substrate, a second portion having a second thickness in a second direction perpendicular to the first direction, and a third portion connecting the first portion to the second portion, wherein the first thickness is greater than the second thickness;

a doped silicon-containing structure disposed over the epitaxial structure; and

an implant region between the second portion and the substrate.

19. The semiconductor device of claim 18 , wherein the S/D region further comprises a lightly doped drain (LDD) region between the second portion and the implant region.

20. The semiconductor device of claim 18 , wherein the first portion is a tapered structure comprising:

a first segment substantially perpendicular to a top surface of the substrate and connected to the third portion, and

a second segment connected to the first segment and the third portion.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 5, 2024
From: TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY LIMITED
To: PARABELLUM STRATEGIC OPPORTUNITIES FUND LLC
Reel/Frame 068326/0474 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 16, 2011
From: TSAI, CHUN HSIUNG; LIU, SU-HAO; CHAN, CHIEN-TAI; WONG, KING-YUEN; SU, CHIEN-CHANG
To: TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY, LTD.
Reel/Frame 026759/0551 →
Continuity (1)
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