Method and devices for preventing restenosis in cardiovascular stents
Devices and methods fabricating devices having nanostructures that allow adhesion or growth of one cell type, such as endothelial cells, more than another cell type, such as smooth muscle cells. In particular, stent covers may have nanostructures that allow adhesion or growth of one cell type more than another cell type. Nanostructures forming the devices may be optimized.
1. A thin-film stent cover comprising: the thin film stent cover applied to a surface of a stent, wherein the thin film stent cover comprising:
a plurality of layers comprising a first layer of a first metal material, a second layer of the first metal material, and a third layer of a second metal material different from the first metal material, the third layer disposed between the first and the second layers; and
a plurality of fenestrations, each fenestration formed through the plurality of layers by microlithography etching a first opening in the first layer, a second opening in the second layer and a third opening in the third layer, the first, second, and third openings are aligned to form a continuous fenestration through the plurality of layers,
wherein the second metal material has a material property of a greater etch rate than the first metal material such that the third opening of the third layer is etched to be greater in size than a size of each of the first and second openings of the first and second layers by differential etching to form a recess between the first and second openings of the first and second layers within the continuous fenestration,
wherein a thickness of at least one of the plurality of layers is varied in a gradient across a surface of the at least one of the plurality of layers, wherein the plurality of fenestrations form a nanostructural surface configured so that one type of cells preferentially adhere to the nanostructural surface as compared to another type of cells and/or the nanostructural surface is configured to facilitate adherence of cells to the nanostructural surface as compared to a surface without the nanostructural surface, and
wherein each of the fenestrations has a size of between about 10 microns and about 400 microns.
2. The thin-film stent cover of claim 1 , wherein one of the first and the second metal materials comprises titanium alloy and the other of the first and second metal materials comprises nickel-titanium alloy.
3. The thin-film stent cover of claim 1 , wherein the first metal material and/or the second metal material comprise a metal selected from the group consisting of: Ti, TiNi, Au, Ni, Al, Fe, Pt, and Hf.
4. A thin-film stent cover comprising: the thin film stent cover applied to a surface of a stent, wherein the thin film stent cover comprising:
a plurality of layers comprising a first layer of a first metal material, a second layer of the first metal material, and a third layer of a second metal material different from the first metal material, the third layer disposed between the first and the second layers; and
a plurality of wells, each well extending through at least a subset of the plurality of layers by microlithography etching a first opening in the first layer, a second opening in the second layer and a third opening in the third layer, the first, second, and third openings are aligned to form a continuous well through the subset of the plurality of layers,
wherein the second metal material has a material property of a greater etch rate than the first metal material such that the third opening of the third layer is etched to be greater in size than a size of each of the first and second openings of the first and second layers by differential etching to form a recess between the first and second openings of the first and second layers within the continuous well,
wherein a thickness of at least one of the plurality of layers is varied in a gradient across a surface of the at least one of the plurality of layers, wherein the plurality of wells form a nanostructural surface configured so that one type of cells preferentially adhere to the nanostructural surface as compared to another type of cells and/or the nanostructural surface is configured to facilitate adherence of cells to the nanostructural surface as compared to a surface without the nanostructural surface, and
wherein the wells have a depth of between about 10 nm and about 500 nm.
5. The thin-film stent cover of claim 4 , wherein one of the first and the second metal materials comprises titanium alloy and the other of the first and second metal materials comprises nickel-titanium alloy.
6. The thin-film stent cover of claim 4 , wherein the first metal material and/or the second metal material comprise a metal selected from the group consisting of: Ti, TiNi, Au, Ni, Al, Fe, Pt, and Hf.
7. A thin-film stent cover comprising: the thin film stent cover applied to a surface of a stent, wherein the thin film stent cover comprising:
a plurality of layers comprising a first layer of a first metal material, a second layer of the first metal material, and a third layer of a second metal material different from the first metal material, the third layer disposed between the first and the second layers; and
a plurality of raised islets, each raised islet formed by microlithography etching of a subset of the plurality of layers to form a first step in the first layer, a second step in the second layer and a third step in the third layer, the first, second, and third steps are aligned in a stack to form a raised islet;
wherein the second metal material has a material property of a greater etch rate than the first metal material such that the third step of the third layer is etched to be smaller in size than a size of each of the first and second steps of the first and second layers by differential etching to form a recessed third step between the first and second steps of the first and second layers around the raised islet,
wherein a thickness of at least one of the plurality of layers is varied in a gradient across a surface of the at least one of the plurality of layers, wherein the plurality of islets form a nanostructural surface configured so that one type of cells preferentially adhere to the nanostructural surface as compared to another type of cells and/or the nanostructural surface is configured to facilitate adherence of cells to the nanostructural surface as compared to a surface without the nanostructural surface, and
wherein the raised islets have a thickness of between about 10 nm and about 500 nm.
8. The thin-film stent cover of claim 7 , wherein one of the first and the second metal materials comprises titanium alloy and the other of the first and second metal materials comprises a nickel-titanium alloy.
9. The thin-film stent cover of claim 7 , wherein the first metal material and/or the second metal material comprise a metal selected from the group consisting of: Ti, TiNi, Au, Ni, Al, Fe, Pt, and Hf.