Ultra lightweight and compact accumulator

1. An accumulator assembly comprising:

at least one accumulator cylinder, including

a cylindrical, gas-impermeable shell;

a cylindrical gas-impermeable sleeve disposed within and substantially concentric with the shell, an interstitial space formed between the sleeve and the shell, the sleeve extending between opposing open ends;

a piston slidably disposed within the sleeve, the piston separating an interior of the sleeve into a first chamber configured to contain a compressed gas, and a second chamber configured to contain a pressurized fluid; and

a pair of removable axial closures retained to said gas-impermeable sleeve at the opposing ends and sealingly engaged with corresponding opposing ends of said gas-impermeable shell, each said axial closure having a cylindrical stepped periphery with a larger diameter portion concentric with a smaller diameter portion, the smaller diameter portion extending into and removably secured in and directly sealingly engaged with an associated one of said ends of said gas-impermeable sleeve, and said axial closures configured to provide maximum resistance to the tensional stress of said sleeve, wherein one of the axial closures includes internal flutes, each of the flutes extending parallel to a longitudinal axis of said sleeve about the periphery of the smaller diameter portion of the axial closure allowing gas to flow between the interstitial space and said first chamber.

2. The accumulator assembly of claim 1 , wherein at least one of the axial closures includes a gas port and a fluid port formed therein.

3. The accumulator assembly of claim 2 , further comprising a plurality of the accumulator cylinder and a removable manifold housing including one of: a gas manifold fluidly connecting respective gas ports of said axial closures of each accumulator cylinder, and a fluid manifold fluidly connecting respective fluid ports of said axial closures of each accumulator cylinder.

4. The accumulator assembly of claim 3 , said removable manifold housing further comprising a relief valve fluidly connected to said gas manifold and said fluid manifold.

5. The accumulator assembly of claim 4 , further comprising at least one auxiliary cylinder containing one of said compressed gas and said pressurized fluid in communication with said removable manifold housing.

6. The accumulator assembly of claim 1 , wherein at least one of said removable axial closures is retained in the associated end of said gas-impermeable sleeve by one of: threads, a bearing wedge, and a bearing roller.

7. An accumulator system comprising:

an accumulator assembly, including a plurality of accumulator cylinders, each said accumulator cylinder having a cylindrical, gas-impermeable shell, a cylindrical gas-impermeable sleeve disposed within and substantially concentric with the shell, an interstitial space formed between the sleeve and the shell, a piston slidably disposed within the sleeve, the piston separating an interior of the sleeve into a first chamber configured to contain a compressed gas, and a second chamber configured to contain a pressurized fluid, a pair of removable axial closures retained to said gas-impermeable sleeve and extending into associated opposing ends thereof and sealingly engaged with corresponding opposing ends of said gas-impermeable shell, wherein at least one of the axial closures includes a gas port and a fluid port formed therein, said sleeve extending between the associated opposing ends, the opposing ends being open, and each of the axial closures having a stepped periphery with a smaller diameter portion extending into and removably secured in and directly engaged with the corresponding opposing end of said sleeve wherein one of the axial closures includes internal flutes, each of the flutes extending parallel to a longitudinal axis of said sleeve about the periphery of the smaller diameter portion of the axial closure allowing gas to flow between the interstitial space and said first chamber; and

a removable manifold housing comprising a gas manifold and a fluid manifold fluidly connecting respective fluid ports and gas ports of said axial closures of each accumulator cylinder.

8. The accumulator assembly of claim 7 , wherein said axial closures are configured to provide maximum resistance to the tensional stress of said sleeve.

9. The accumulator assembly of claim 7 , said removable manifold housing further comprising a relief valve fluidly connected to said gas manifold and said fluid manifold.

10. The accumulator assembly of claim 7 , further comprising at least one auxiliary cylinder containing one of said compressed gas and said pressurized fluid in fluid communication with one of: the removable manifold housing, and at least one axial closure.

11. The accumulator assembly of claim 7 , wherein at least one of said removable axial closures is retained in the associated end of said gas-impermeable sleeve by one of: threads, a bearing wedge, and a bearing roller.

12. An accumulator assembly comprising:

a fluidly sealed housing;

at least one accumulator cylinder within said housing, said cylinder including

a cylindrical, gas-impermeable shell;

a cylindrical gas-impermeable sleeve disposed within and substantially concentric with the shell, an interstitial space formed between the sleeve and the shell, the sleeve extending between opposing open ends;

a piston slidably disposed within the sleeve, the piston separating an interior of the sleeve into a first chamber configured to contain a compressed gas, and a second chamber configured to contain a pressurized fluid;

a pair of removable axial closures retained to said gas-impermeable sleeve at the opposing ends and sealingly engaged with corresponding opposing ends of said gas-impermeable shell, each said axial closure having a cylindrical stepped periphery with a larger diameter portion concentric with a smaller diameter portion, the smaller diameter portion extending into and removably secured in and directly sealingly engaged with an associated one of said ends of said gas-impermeable sleeve, wherein at least one of the axial closures includes a gas port and a fluid port formed therein; and

a removable manifold housing comprising a gas manifold and a fluid manifold fluidly connecting respective fluid ports and gas ports of said axial closures of each accumulator cylinder;

a relief valve fluidly connected to said gas manifold and said fluid manifold; and

a drain relief port formed through a wall of the manifold housing configured to drain one of said fluid and gas into said housing, wherein one of the axial closures includes internal flutes, each of the flutes extending parallel to a longitudinal axis of said sleeve about the periphery of the smaller diameter portion of the axial closure allowing gas to flow between the interstitial space and said first chamber.

13. The accumulator assembly of claim 12 , wherein said axial closures are configured to provide maximum resistance to the tensional stress of said sleeve.

14. The accumulator assembly of claim 12 , further comprising at least one auxiliary cylinder containing one of said compressed gas and said pressurized fluid in fluid communication with one of: the removable manifold housing, and at least one axial closure.

15. The accumulator assembly of claim 12 , wherein at least one of said removable axial closures is retained in the associated end of said gas-impermeable sleeve by one of: threads, a bearing wedge, and a bearing roller.

16. The accumulator assembly of claim 12 , wherein said housing is configured to provide maximum resistance to axial stress and hoop stress of said shell.