Automatic screw tightening apparatus
In an automatic screw tightening apparatus, a feed head unit is movable to and from close contact with a driver bit portion. The driver bit portion contacts the screw and sucks the head portion of the screw in close contact. The feed head unit includes a longitudinal groove opened to the outside and connected to a vertically extending screw feed hole. Only a thread portion of the screw is capable of horizontally advancing and retreating in the longitudinal groove.
1. An automatic screw tightening apparatus configured and arranged to transfer a screw from a screw feeding mechanism generating compressed air to a screw tightening mechanism with a screw transferring mechanism using the compressed air of the screw feeding mechanism, engage the screw with a driver bit portion of a downstream end of the screw tightening mechanism, and tighten the screw against a predetermined screwed portion, comprising:
a discharging unit configured and arranged to transfer the screw in a transfer tube of the screw feeding mechanism with a head portion of the screw being arranged to face downstream,
a feed head unit configured and arranged at a downstream end of the discharging unit and having a screw feed hole having a diameter slightly larger than the head portion of the screw, and a movable arm configured and arranged to be horizontally movable,
the feed head unit being configured and arranged to be movable between a close-contact position where the feed head unit is in close contact with the driver bit portion of the downstream end of the screw tightening mechanism and an evacuation position where the feed head unit is spaced apart from the driver bit unit,
at the close-contact position, the driver bit portion of the downstream end of the screw tightening mechanism is configured and arranged to contact the screw and suction the head portion of the screw, and
the feed head unit includes a guide block arranged to orient the screw for reception by the driver bit portion and having a channel shaped and arranged for receiving the screw from the transfer tube and orienting the screw head for reception by the driver bit portion, the channel including the screw feed hole and a longitudinal groove located at a predetermined position and opened to the outside of the guide block, the channel being oriented to flip a screw traveling therethrough, such that orientation of the screw entering the guide block channel is opposite orientation of the screw exiting the screw feed hole, the longitudinal groove configured to have a width narrower than the head portion of the screw and larger than a threaded stem of the screw, such that the screw engaged with the driver bit portion horizontally moves toward the outside, the longitudinal groove being connected to the screw feed hole vertically extending, and only the threaded stem of the screw is capable of horizontally advancing and retreating in the longitudinal groove.
2. The automatic screw tightening apparatus according to claim 1 , additionally comprising:
a curved passage in the feed head unit formed by curved guide grooves and configured and arranged for guiding the screw in matching surfaces of opposed guide block components forming a split guide block.
3. The automatic screw tightening apparatus according to claim 1 , wherein the guide block channel is oriented such that an axial direction of the screw feed hole forms an approximately 180° angle with an axial direction of the transfer tube.
4. The automatic screw tightening apparatus according to claim 1 , wherein the longitudinal groove, together with the screw feed hole, form a substantially keyhole-shaped channel.
5. The automatic screw tightening apparatus according to claim 1 , wherein the screw feed hole is substantially cylindrical and the longitudinal groove substantially rectangular parallelepiped.
6. The automatic screw tightening apparatus according to claim 2 , wherein the opposed guide block components comprise joint holes and bolts for insertion into the joint holes to secure the block components together.
7. An automatic screw tightening apparatus configured and arranged to transfer a screw from a screw feeding mechanism generating compressed air to a screw tightening mechanism with a screw transferring mechanism using the compressed air of the screw feeding mechanism, engage the screw with a driver bit portion of a downstream end of the screw tightening mechanism, and tighten the screw against a predetermined screwed portion, comprising:
a discharging unit configured and arranged to transfer the screw in a transfer tube of the screw feeding mechanism with a head portion of the screw being arranged to face downstream,
a feed head unit configured and arranged at a downstream end of the discharging unit and having a screw feed hole having a diameter slightly larger than the head portion of the screw, and a movable arm configured and arranged to be horizontally movable,
the feed head unit being configured and arranged to be movable between a close-contact position where the feed head unit is in close contact with the driver bit portion of the downstream end of the screw tightening mechanism and an evacuation position where the feed head unit is spaced apart from the driver bit unit,
at the close-contact position, the driver bit portion of the downstream end of the screw tightening mechanism is configured and arranged to contact the screw and suction the head portion of the screw, and
the feed head unit includes a guide block arranged to orient the screw for reception by the driver bit portion and having a U-shaped channel shaped and arranged for receiving the screw from the transfer tube and orienting the screw head for reception by the driver bit portion, the channel including the screw feed hole and a longitudinal groove located at a predetermined position and opened to the outside of the guide block, the longitudinal groove configured to have a width narrower than the head portion of the screw and larger than a threaded stem of the screw, such that the screw engaged with the driver bit portion horizontally moves toward the outside, the longitudinal groove being connected to the screw feed hole vertically extending, and only the threaded stem of the screw is capable of horizontally advancing and retreating in the longitudinal groove.
8. The automatic screw tightening apparatus according to claim 7 , wherein the guide block channel is oriented such that an axial direction of the screw feed hole forms an approximately 180° angle with an axial direction of the transfer tube.
9. The automatic screw tightening apparatus according to claim 7 , wherein the guide block channel comprises a circular cross-section at least over a portion thereof.
10. The automatic screw tightening apparatus according to claim 9 , wherein the guide block channel comprises a slightly larger true circle shape over a curved portion thereof.