IP Library Granted Patent US 9,587,367
Granted Patent B2
US 9,587,367 · App. 13/231,264 · Granted Mar 7, 2017

Synthetic grass cover for MSE walls

Inventors: Michael Ayers (Alpharetta, GA); Jose Urrutia (Suwanee, GA)
Assignee: CLOSURETURF, LLC
E02D29/0241E02D29/0208E02D29/0225D10B2505/202E02D2300/009E02D2300/0085
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Quick Facts
Patent No.
US 9,587,367
App. No.
13/231,264
Granted
Mar 7, 2017
Kind
B2
Abstract

A mechanically stabilized earth (MSE) wall and/or synthetic grass cover including alternating layers of granular fills and soil reinforcement geo-grids; a wire wall facing; and a synthetic grass cover for covering the wire wall facing, the synthetic grass comprising a geo-textile backing and a plurality of synthetic grass blades comprising synthetic yarns tufted into the geo-textile backing and having a length and density sufficient to substantially shade the geo-textile backing from solar UV rays.

Claims (15)

1. A mechanically stabilized earth (MSE) wall comprising:

a plurality of layers stacked in a vertical arrangement, wherein each of the layers comprises granular fills and soil reinforcement geo-grids, and wherein each layer has a top surface, a bottom surface, and an exposed upright surface extending therebetween;

a wire wall facing covering the exposed upright surfaces of the wall layers, the wire wall facing having an inner surface and an outer surface, the inner surface covering the exposed upright surfaces of the wall layers; and

a single continuous sheet of synthetic grass covering the outer surface of the wire wall facing and the exposed upright surfaces of vertically adjacent ones of the wall layers, the synthetic grass cover sheet comprising a geo-textile backing and a plurality of synthetic grass blades extending therefrom, the geo-textile backing positioned outwardly of and covering the outer surface of the wire wall facing, the synthetic grass blades comprising synthetic yarns tufted into the geo-textile backing and having a blade length of between about 1-½ inches and 4 inches and a blade density of between about 50 ounces/square yard and about 80 ounces/square yard, wherein the length and density are sufficient to substantially shade the geo-textile backing from solar UV rays.

2. A mechanically stabilized earth wall as claimed in claim 1 wherein the synthetic grass blades are tufted to have the blade length be between about 2 inches and about 3 inches.

3. A mechanically stabilized earth wall as claimed in claim 1 wherein the synthetic grass blades are tufted to have the blade length be about 2-½ inches.

4. A mechanically stabilized earth wall as claimed in claim 1 wherein the geo-textile backing comprises a plurality of sheets.

5. A mechanically stabilized earth wall as claimed in claim 1 wherein the soil reinforcement geo-grids comprise primary reinforcement geo-grids and secondary reinforcement geo-grids, wherein the primary reinforcement geo-grids comprise plastic geo-grids, and wherein the secondary reinforcement geo-grids comprise geo-grid wraps.

6. A mechanically stabilized earth wall as claimed in claim 1 wherein the top and bottom surfaces of each of the layers is generally horizontal and the upright surface of each of the layers is generally vertical.

7. A mechanically stabilized earth wall as claimed in claim 1 wherein the wall layers are arranged in a stair-step arrangement having exposed tread portions of the top surfaces of the layers, wherein the synthetic grass cover sheet covers the exposed tread portions of the top surfaces of the layers.

8. A mechanically stabilized earth wall as claimed in claim 7 wherein the wire wall facing covers the exposed tread portions of the top surfaces of the layers.

9. A mechanically stabilized earth (MSE) wall comprising:

a plurality of layers vertically stacked in a stair-step arrangement, wherein each of the layers comprises granular fills and soil reinforcement geo-grids, wherein the soil reinforcement geo-grids comprise primary reinforcement geo-grids and secondary reinforcement geo-grids, the primary reinforcement geo-grids comprising plastic geo-grids and the secondary reinforcement geo-grids comprising geo-grid wraps, and wherein each layer has a top generally horizontal surface, a bottom generally horizontal surface, and a generally vertical surface extending therebetween, wherein the generally vertical surfaces and tread portions of the top surfaces of the layers are exposed;

a wire wall facing covering the exposed vertical surfaces and the exposed top surface tread portions of the wall layers, the wire wall facing having an inner surface and an outer surface, the inner surface covering the exposed vertical surfaces and the exposed top surface tread portions of the wall layers; and

a single continuous sheet of synthetic grass covering the outer surface of the wire wall facing and the exposed vertical surfaces and the exposed top surface tread portions of vertically adjacent ones of the wall layers, the synthetic grass cover sheet comprising a geo-textile backing and a plurality of synthetic grass blades extending therefrom, the geo-textile backing positioned outwardly of and covering the outer surface of the wire wall facing, the synthetic grass blades comprising synthetic yarns tufted into the geo-textile backing and having a blade length of between about 1- 1/2 inches and 4 inches and a blade density of between about 50 ounces/square yard and about 80 ounces/square yard, wherein the length and density are sufficient to substantially shade the geo-textile backing from solar UV rays.

Assignments (2)
SECURITY AGREEMENT Recorded Nov 3, 2011
From: CLOSURETURF LLC
To: SHAW INDUSTRIES GROUP, INC.
Reel/Frame 027171/0345 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 14, 2011
From: AYERS, MICHAEL; URRUTIA, JOSE
To: CLOSURETURF, LLC
Reel/Frame 026905/0890 →
Continuity (2)
Provisional Application 61382314 · Sep 13, 2010
Related Publication 20120064262A1 · Mar 15, 2012