IP Library › Granted Patent US 8,728,342
Granted Patent B2
US 8,728,342 · App. 13/235,662 · Granted May 20, 2014

Cathode active material plate-like particle for lithium secondary battery

Inventors: Shohei Yokoyama (Nagoya, JP); Nobuyuki Kobayashi (Nagoya, JP); Tsutomu Nanataki (Toyoake, JP); Kouichi Kondou (Nagoya, JP)
Assignee: NGK Insulators, Ltd.
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Quick Facts
Patent No.
US 8,728,342
App. No.
13/235,662
Granted
May 20, 2014
Kind
B2
Abstract

An object of the present invention is to realize more effective intercalation and deintercalation of lithium ions in a cathode active material. The preset invention provides a cathode active material plate-like particle for a lithium secondary battery, the particle having a layered rock salt structure, wherein lithium-intercalation/deintercalation-plane-oriented grains (primary crystal grains whose (003) plane is oriented so as to intersect a plate surface of the plate-like particle) are present in a dispersed state among numerous (003)-plane-oriented grains (primary crystal grains whose (003) plane is oriented in parallel with the plate surface of the plate-like particle).

Claims (25)

1. A cathode active material plate-like particle for a lithium secondary battery, the particle being in a polycrystalline form composed of numerous primary crystal grains having a layered rock salt structure, comprising:

when t represents the thickness of the particle, d represents the size of the particle as measured in a direction orthogonal to the thickness direction which defines the thickness, and d/t represents an aspect ratio, the following relations: t≦30 μm and d/t≧2 are satisfied;

lithium-intercalation-deintercalation-plane-oriented grains, which are primary crystal grains whose (003) plane is oriented so as to intersect a plate surface of the plate-like particle, are present in a dispersed state among numerous (003)-plane-oriented grains, which are primary crystal grains whose (003) plane is oriented in parallel with the plate surface of the plate-like particle; and

the peak intensity ratio [003]/[104], which is the ratio of intensity of diffraction by the (003) plane to intensity of diffraction by the (104) plane, as obtained through X-ray diffractometry, is 10 to 100.

2. A cathode active material plate-like particle for a lithium secondary battery according to claim 1 , wherein, when the proportion of lithium-intercalation-deintercalation-plane-oriented grains at the plate surface of the plate-like particle is determined in 10 visual fields, each containing 100 to 200 primary crystal grains, by means of an electron backscatter diffractometer, the standard deviation of the thus-determined proportions is 15 or less.

3. A cathode active material plate-like particle for a lithium secondary battery according to claim 1 , wherein, when the proportion of lithium-intercalation-deintercalation-plane-oriented grains at a cross section orthogonal to the plate surface of the plate-like particle is determined in 10 visual :fields, each containing 100 to 200 primary crystal grains, by means of an electron backscatter diffractometer, the standard deviation of the thus-determined proportions is 15 or less.

4. A cathode active material plate-like particle for a lithium secondary battery according to claim 2 , wherein, when the proportion of lithium-intercalation-deintercalation-plane-oriented grains at a cross section orthogonal to the plate surface of the plate-like particle is determined in 10 visual fields, each containing 100 to 200 primary crystal grains, by means of an electron backscatter diffractometer, the standard deviation of the thus-determined proportions is 15 or less.

5. A cathode active material plate-like particle for a lithium secondary battery according to claim 1 , wherein the primary crystal grains have a grain size of t/100 or more and 5 μm or less.

6. A cathode active material plate-like particle for a lithium secondary battery according to claim 2 , wherein the primary crystal grains have a grain size of t/100 or more and 5 μm or less.

7. A cathode active material plate-like particle for a lithium secondary battery according to claim 3 , wherein the primary crystal grains have a grain size of t/100 or more and 5 μm or less.

8. A cathode active material plate-like particle for a lithium secondary battery according to claim 4 , wherein the primary crystal grains have a grain size of t/100 or more and 5 μm or less.

9. A cathode active material plate-like particle for a lithium secondary battery according to claim 1 , wherein the material has a composition represented by the following formula:

Li p (Ni x , Co y , M z )O 2

wherein M is at least one species selected from the group consisting of Al, Mn, and Mg; 0.9≦p≦1.3; 0.6<x≦0.95; 0.01<y≦0.3; 0≦z≦0.2; and x+y+z=1.

10. A cathode active material plate-like particle for a lithium secondary battery according to claim 2 , wherein the material has a composition represented by the following formula:

Li p (Ni x , Co y , M z )O 2

wherein M is at least one species selected from the group consisting of Al, Mn, and Mg; 0.9≦p≦1.3; 0.6<x≦0.95; 0.01<y≦0.3; 0≦z≦0.2; and x+y+z=1.

11. A cathode active material plate-like particle for a lithium secondary battery according to claim 3 , wherein the material has a composition represented by the following formula:

Li p (Ni x , Co y , M z )O 2

wherein M is at least one species selected from the group consisting of Al, Mn, and Mg; 0.9≦p≦1.3; 0.6<x≦0.95; 0.01<y≦0.3; 0≦z≦0.2; and x+y+z=1.

12. A cathode active material plate-like particle for a lithium secondary battery according to claim 4 , wherein the material has a composition represented by the following formula:

Li p (Ni x , Co y , M z )O 2

wherein M is at least one species selected from the group consisting of Al, Mn, and Mg; 0.9≦p≦1.3; 0.6<x≦0.95; 0.01<y≦0.3; 0≦z≦0.2; and x+y+z=1.

13. A cathode active material plate-like particle for a lithium secondary battery according to claim 10 , wherein M in the formula is Al.

14. A cathode active material plate-like particle for a lithium secondary battery according to claim 9 , wherein M in the formula is Al.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 19, 2011
From: YOKOYAMA, SHOHEI; KOBAYASHI, NOBUYUKI; NANATAKI, TSUTOMU; KONDOU, KOUICHI
To: NGK INSULATORS, LTD.
Reel/Frame 026926/0230 →
Priority Claims (1)
JP 2011-028150 · Feb 14, 2011 · national
Continuity (2)
Provisional Application 61391124 · Oct 8, 2010
Related Publication 20120085967A1 · Apr 12, 2012