IP Library Granted Patent US 9,340,052
Granted Patent B2
US 9,340,052 · App. 13/237,802 · Granted May 17, 2016

Motor control system

Inventors: Simon Starkey (Leicestershire, GB); Phillip Lakin (Nottingham, GB); Paul Christopher Roberts (Cambridge, GB); Jonathan Michael Gloag (Cambridge, GB)
Assignee: Markem-Imaje Industries Limited
B41J33/14B41J33/34G11B15/32G11B15/43H02P6/16G05B11/42G05B2219/42062G05B2219/42063
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Quick Facts
Patent No.
US 9,340,052
App. No.
13/237,802
Granted
May 17, 2016
Kind
B2
Abstract

A motor control system includes a motor having an associated rotary position encoder, and a controller for controlling the operation of the motor, wherein the motor is switchable between a position control mode and a torque control mode.

Claims (17)

1. A method of operating a motor control system including a motor having an associated rotary position encoder, and a controller for controlling the operation of the motor, the method comprising:

switching the motor between a first control mode, where position is a dominant control parameter, and a second control mode, where torque is the dominant control parameter, when movement of tape by the motor between spools is completed, wherein the switching between the first control mode and the second control mode is carried out as a smooth transition;

switching the motor between the second control mode and the first control mode in order to transfer the tape between the spools, wherein the switching between the second control mode and the first control mode is carried out as a smooth transition; and

providing an input to the controller to determine the motor torque developed by the motor to effect the smooth transitions by (i) gradually increasing a torque bias for at least a portion of the switching between the first control mode and the second control mode, and (ii) gradually decreasing the torque bias for at least a portion of the switching between the second control mode and the first control mode.

2. The method according to claim 1 , comprising: using a user input to adjust a ratio of the first and second control modes of the motor.

3. The method according to claim 1 , comprising: testing an accuracy of the control of the motor.

4. The method according to claim 3 , comprising:

using the motor control system to control a pair of motors; and

determining a ratio of torques applied to the motors.

5. The method according to claim 3 , comprising: determining a number of steps moved by the motor as it moves between a target position and a rest position.

6. A motor control system including a motor having an associated rotary position encoder, and a controller for controlling the operation of the motor, wherein the motor is switchable between a first control mode where position is a dominant control parameter and a second control mode where torque is the dominant control parameter when movement of tape by the motor between spools is completed, wherein an input relating to a torque bias is receivable by the controller to determine a motor torque developed by the motor, wherein switching between the first control mode and the second control mode is a smooth transition responsive to the torque bias being gradually increased during deceleration of the motor, wherein the motor is switchable between the second control mode and the first control mode in order to transfer the tape between the spools, and switching between the second control mode and the first control mode is a smooth transition responsive to the torque bias being gradually decreased to a nominal value during acceleration of the motor.

7. The motor control system according to claim 6 , wherein the motor is a brushless DC motor.

8. The motor control system according to claim 6 , wherein a measurement of a velocity of the motor is fed back to the controller and is used to determine an output of the controller which is received by the motor to control movement of the motor.

9. The motor control system according to claim 8 , wherein when the motor is in the first control mode, the controller receives an input relating to a demanded position of the motor and an actual position of the motor, and determines a change in position which is required to be carried out by the motor.

10. The motor control system according to claim 6 , including a pair of motors, each having an associated sensor and the controller controlling operation of both of the motors such that at least one is switchable between the first control mode and the second control mode.

11. The motor control system according to claim 10 , wherein each of the motors is a brushless DC motor.

12. The control system according to claim 10 , wherein each of the sensors enables the controller to determine the position and velocity of a rotor of the respective motor.

Assignments (2)
CHANGE OF NAME Recorded Feb 5, 2015
From: MARKEM-IMAJE LIMITED
To: MARKEM-IMAJE INDUSTRIES LIMITED
Reel/Frame 034918/0876 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 12, 2011
From: STARKEY, SIMON; LAKIN, PHILLIP; ROBERTS, PAUL CHRISTOPHER; GLOAG, JONATHAN MICHAEL
To: MARKEM-IMAJE LIMITED
Reel/Frame 027363/0533 →
Priority Claims (1)
GB 1113777.5 · Aug 10, 2011 · national
Continuity (1)
Related Publication 20130039685A1 · Feb 14, 2013