Low reflected-sound-pressure-level, low moisture-vapor-transmission-rate flooring system
View Patent ↗A flooring system having a top floor layer, a sub-floor, and an underlayment material disposed between the sub-floor and the top floor layer is disclosed. The underlayment material may include a cross-linked, polyolefin foam having a moisture vapor transmission rate of less than about 3.0 lb/1000 ft 2 /24 hr, and an average sound pressure level of less than about 15 dB over a range of about 300 Hz to about 1000 Hz. Foam density, gel fraction, and resin blend may combine to provide an underlayment material having such reflective sound and moisture vapor barrier properties.
1. A floor system, comprising:
a top layer,
a sub-floor; and
an underlayment material comprising a cross-linked, polyolefin foam comprising 75-85% polypropylene and having a gel fraction of 30-40% and a density of 35-45 kg/m 3 disposed between the sub-floor and the top layer,
wherein the flooring system produces an average reflected sound pressure level of less than about 15 dB over a range of about 300-1000 Hz.
2. A floor system, comprising:
a top layer,
a sub-floor; and
an underlayment material comprising a cross-linked, polyolefin foam comprising 75-85% polypropylene and having a gel fraction of 30-40% and a density of 35-45 kg/m 3 disposed between the sub-floor and the top layer,
wherein the cross-linked, polyolefin foam has a Moisture Vapor Transmission Rate (MVTR) of about 0.3-2.0 lbs/1000 ft 2 /24 hours, wherein the flooring system produces an average reflected sound pressure level of less than about 15 dB over a range of about 300-1000 Hz.