IP Library Granted Patent US 9,814,584
Granted Patent B2
US 9,814,584 · App. 13/247,453 · Granted Nov 14, 2017

Fixed-bearing knee prosthesis having a locking mechanism with a concave-to-convex mating interface

Inventors: Rusty T. Meier (Warsaw, IN); Daren L. Deffenbaugh (Winona Lake, IN); Mark A. Heldreth (Mentone, IN); Stephen A. Hazebrouck (Winona Lake, IN)
Assignee: DEPUY IRELAND UNLIMITED COMPANY
A61F2/38A61F2/389A61F2002/305A61F2002/30172A61F2002/30181A61F2002/30329A61F2002/30604A61F2002/30616A61F2002/30878
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Quick Facts
Patent No.
US 9,814,584
App. No.
13/247,453
Granted
Nov 14, 2017
Kind
B2
Abstract

A fixed-bearing prosthesis includes a femoral component having a medial condyle surface and a lateral condyle surface. The knee prosthesis also includes a bearing having a medial bearing surface configured to articulate with the medial condyle surface of the femoral component, and a lateral bearing surface configured to articulate with the lateral condyle surface of the femoral component. A tibial tray is secured to the bearing. The tibial tray has a platform with an elongated stem extending downwardly from a lower surface thereof. A posterior buttress extends along a posterior section of the perimeter of the tray's platform, and an anterior buttress extends along an anterior section of the perimeter of the tray's platform. Differently-sized tibial trays are interchangeable with differently-sized bearings.

Claims (63)

1. A fixed-bearing knee prosthesis, comprising:

a femoral component having a medial condyle surface and a lateral condyle surface,

a bearing having (i) a medial bearing surface configured to articulate with the medial condyle surface of the femoral component, and (ii) a lateral bearing surface configured to articulate with the lateral condyle surface of the femoral component, and

a tibial tray secured to the bearing, the tibial tray having a platform with a fixation member extending inferiorly from an inferior surface thereof, the platform having a posterior buttress extending anteriorly away from a posterior section of a perimeter of the platform and extending superiorly from a superior surface of the platform, wherein the posterior buttress is generally Y-shaped and comprises:

a first arm extending along a posterior edge of the platform,

a second arm extending along the posterior edge of the platform in a direction away from the first arm,

a third arm extending anteriorly away from the first arm and the second arm,

a lateral-most edge that is defined in the first arm and the third arm such that the lateral-most edge of the posterior buttress extends anteriorly away from the posterior edge of the platform along the first arm and the third arm, the lateral-most edge having a convex surface that faces outward from the first arm and the third arm and transitions to a concave surface that faces outward from the first arm and the third arm, the convex surface of the lateral-most edge being positioned superior to the concave surface of the lateral-most edge, and

a medial-most edge that is defined in the second arm and the third arm such that the medial-most edge of the posterior buttress extends anteriorly away from the posterior edge of the platform along the second arm and the third arm, the medial-most edge having a convex surface that faces outward from the second arm and the third arm and transitions to a concave surface that faces outward from the second arm and the third arm, the convex surface of the medial-most edge being positioned superior to the concave surface of the medial-most edge.

2. The knee prosthesis of claim 1 , wherein:

the posterior buttress of the tibial tray comprises a superior-most surface,

the posterior buttress extends superiorly from the superior surface of the platform to the superior-most surface of the posterior buttress,

the convex surface of the lateral-most edge of the posterior buttress extends inferiorly from the superior-most surface of the posterior buttress and transitions to the concave surface of the lateral-most edge of the posterior buttress, and

the convex surface of the medial-most edge of the posterior buttress extends inferiorly from the superior-most surface of the posterior buttress and transitions to the concave surface of the medial-most edge of the posterior buttress.

3. The knee prosthesis of claim 2 , wherein:

the concave surface of the lateral-most edge of the posterior buttress extends inferiorly from the convex surface of the lateral-most edge of the posterior buttress and transitions to the superior surface of the platform, and

the concave surface of the medial-most edge of the posterior buttress extends inferiorly from the convex surface of the medial-most edge of the posterior buttress and transitions to the superior surface of the platform.

4. The knee prosthesis of claim 1 , wherein:

the posterior buttress of the tibial tray comprises an anterior-most edge,

the lateral-most edge of the posterior buttress extends anteriorly away from the first arm along the third arm of the posterior buttress and transitions to the anterior-most edge of the posterior buttress, and

the medial-most edge of the posterior buttress extends anteriorly away from the second arm along the third arm of the posterior buttress and transitions to the anterior-most edge of the posterior buttress, the anterior-most edge having a convex surface that transitions to a concave surface, the convex surface of the anterior-most edge being positioned superior to the concave surface of the anterior-most edge.

5. The knee prosthesis of claim 1 , wherein:

the bearing has a superior surface and an inferior surface,

both the medial bearing surface and the lateral bearing surface are defined in the superior surface of the bearing,

the inferior surface of the bearing contacts the superior surface of the platform of the tibial tray,

the inferior surface of the bearing has a posterior recess formed therein, and

the posterior buttress of the tibial tray is positioned in the posterior recess of the bearing.

6. The knee prosthesis of claim 5 , wherein:

the posterior recess of the bearing is defined by (i) a lateral-most sidewall that extends superiorly from an inferior-most surface of the bearing, and (ii) a medial-most sidewall that extends superiorly from the inferior-most surface of the bearing,

the lateral-most sidewall comprises a convex surface that transitions to a concave surface, and

the medial-most sidewall comprises a convex surface that transitions to a concave surface.

7. The knee prosthesis of claim 6 , wherein:

the convex surface of the lateral-most sidewall of the posterior recess extends superiorly from the inferior-most surface of the bearing and transitions to the concave surface of the lateral-most sidewall of the posterior recess, and

the convex surface of the medial-most sidewall of the posterior recess extends superiorly from the inferior-most surface of the bearing and transitions to the concave surface of the medial-most sidewall of the posterior recess.

8. A fixed-bearing knee prosthesis, comprising:

a femoral component having a medial condyle surface and a lateral condyle surface,

a bearing having (i) a medial bearing surface configured to articulate with the medial condyle surface of the femoral component, (ii) a lateral bearing surface configured to articulate with the lateral condyle surface of the femoral component, (iii) a locking tab, and

a tibial tray secured to the bearing, the tibial tray having a platform with a fixation member extending inferiorly from an inferior surface thereof, the platform having an anterior buttress extending along an anterior section of a perimeter of the platform and extending superiorly from a superior surface of the platform, wherein the anterior buttress comprises a posterior-most edge having (i) a convex surface that transitions to a concave surface, the convex surface being positioned superior to the concave surface, and (ii) an undercut defined in the concave surface,

wherein (i) an imaginary line extends along the posterior-most edge of the anterior buttress, and the imaginary line defines a curve having a constant radius, (ii) the undercut defined in the anterior buttress is centered on the midpoint of the imaginary line, and (iii) the locking tab of the bearing is positioned in the undercut defined in the anterior buttress.

9. The knee prosthesis of claim 8 , wherein:

the anterior buttress of the tibial tray comprises a superior-most surface,

the anterior buttress extends superiorly from the superior surface of the platform to the superior-most surface of the anterior buttress, and

the convex surface of the posterior-most edge of the anterior buttress extends inferiorly from the superior-most surface of the anterior buttress and transitions to the concave surface of the posterior-most edge of the anterior buttress.

10. The knee prosthesis of claim 9 , wherein the concave surface of the posterior-most edge of the anterior buttress extends inferiorly from the convex surface of the posterior-most edge of the anterior buttress and transitions to the superior surface of the platform.

11. The knee prosthesis of claim 8 , wherein:

the bearing has a superior surface and an inferior surface,

both the medial bearing surface and the lateral bearing surface are defined in the superior surface of the bearing,

the inferior surface of the bearing contacts the superior surface of the platform of the tibial tray,

the inferior surface of the bearing has an anterior recess formed therein, and

the anterior buttress of the tibial tray is positioned in the anterior recess of the bearing.

12. The knee prosthesis of claim 11 , wherein:

the anterior recess of the bearing is defined by a posterior-most sidewall that extends superiorly from an inferior-most surface of the bearing, and

the posterior-most sidewall comprises a convex surface that transitions to a concave surface.

13. The knee prosthesis of claim 12 , wherein the convex surface of the posterior-most sidewall of the anterior recess extends superiorly from the inferior-most surface of the bearing and transitions to the concave surface of the posterior-most sidewall of the anterior recess.

14. The knee prosthesis of claim 8 , wherein:

a medial end of the anterior buttress is located at a location on an anterior edge of the platform between an anterior-most point of the platform and a medial-most point of the platform, and

a lateral end of the anterior buttress is located at a location on an anterior edge of the platform between the anterior-most point of the platform and a lateral-most point of the platform.

15. The knee prosthesis of claim 8 , wherein the tibial tray includes a posterior buttress that extends anteriorly away from a posterior section of a perimeter of the platform and extends superiorly from a superior surface of the platform, the posterior buttress being generally Y-shaped and comprising:

a first arm extending along a posterior edge of the platform,

a second arm extending along the posterior edge of the platform in a direction away from the first arm,

a third arm extending anteriorly away from the first arm and the second arm,

a lateral-most surface that is formed on the first arm and the third arm such that the lateral-most surface of the posterior buttress extends anteriorly away from the posterior edge of the platform along the first arm and the third arm, the lateral-most surface including a convex surface formed on the first arm and the third arm that transitions to a concave surface, the convex surface of the lateral-most edge being positioned superior to the concave surface of the lateral-most edge, and

a medial-most surface that is formed on the second arm and the third arm such that the medial-most surface of the posterior buttress extends anteriorly away from the posterior edge of the platform along the second arm and the third arm, the medial-most surface including a convex surface formed on the first arm and the third arm that transitions to a concave surface, the convex surface of the medial-most edge being positioned superior to the concave surface of the medial-most edge.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 5, 2017
From: DEPUY PRODUCTS, INC.
To: DEPUY (IRELAND)
Reel/Frame 043489/0093 →
CHANGE OF NAME Recorded Sep 5, 2017
From: DEPUY (IRELAND)
To: DEPUY IRELAND UNLIMITED COMPANY
Reel/Frame 043760/0693 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 17, 2011
From: MEIER, RUSTY T.; DEFFENBAUGH, DAREN L.; HELDRETH, MARK A.; HAZEBROUCK, STEPHEN A.
To: DEPUY PRODUCTS, INC.
Reel/Frame 027246/0308 →
Continuity (1)
Related Publication 20130079885A1 · Mar 28, 2013