Structural material
A structural material is provided, the strength and toughness of which are well-balanced at a high level, suitable in particular for seat frames in automobiles, aircrafts and the like. Specifically disclosed is a structural material produced by integrally joining thin steel members in a part thereof and, after joining, thermally heating a part thereof so that the heat-treated part differs from the other parts in strength and toughness. Unlike a structural material, the strength of which as a whole has been uniformly improved by heat treatment, the above-described structural material consists of a part having a high strength and a part having low strength. Thus, a structural material, the strength and toughness of which are well-balanced at a high level can be obtained. Since the strength and toughness are well-balanced at a high level, the structural material is suitable particularly for seat frames in automobiles, aircrafts and the like.
1. A structural material in a frame member for a seat, the structural member using thin steel obtained by joining and integrating thin steel members in a part thereof, comprising:
a reinforced portion formed of a bead, a bracket or a combination of the bead and the bracket provided in the thin steel, wherein heat treatment is applied to a part thereof after the joining, and by this heat treatment, two types or more of metal structures with different strength and toughness are formed in the thin steel,
wherein the shape of a transmission path of force formed by the reinforced portion and a portion with hardness higher than a raw material state portion formed by the heat treatment, is formed to be a substantially truss shape, both prior to, and during, the application of the force,
wherein the thin steel is used as a side frame for a seat;
the reinforced portion and the heat-treated portion are provided so that the transmission path of the force, having the substantially truss shape, is formed at least at one spot in the side frame; and
a seat belt anchor provided at the at least one spot in the side frame.
2. The structural material according to claim 1 , wherein
an entire peripheral edge part is subjected to hemming, and at least the peripheral edge part subjected to hemming is heat-treated.
3. The structural material according to claim 2 , wherein
the peripheral edge part subjected to hemming has the thin steel members welded to each other by heat treatment.
4. The structural material according to claim 1 , wherein
the metal structure of the thin steel formed by the heat treatment includes at least one of a martensite structure, a duplex grain structure, a duplex grain structure containing a hard phase in which a hard phase structure with hardness higher than the duplex grain structure is contained in the duplex grain structure, or a duplex grain structure containing a hard phase with a hardness higher than the other portion of the duplex grain structure.
5. The structural material according to claim 4 , wherein
the joined portion has the martensite structure, the duplex grain structure or duplex grain structure containing a hard phase by heat treatment, and the portion other than the joined portion has a structure with lower hardness and higher toughness than the metal structure of the joined portion including the structure of the raw material state not subjected to heat treatment.
6. The structural material according to claim 1 , wherein
the thin steel is made of thin low-carbon steel, which is ordinary steel having a thickness of 1.2 mm or less, the content of C is 0.01 to 0.12% in mass %, and the remaining part is iron and inevitable impurities.
7. The structural material according to claim 4 , wherein the duplex grain structure is configured by mixing a crystal grain having a grain diameter of 1 μm to less than 5 μm and a crystal grain having a grain diameter of 5 to 30 μm.
8. The structural material according to claim 4 , wherein the duplex grain structure containing a hard phase is a structure in which island-shaped or chain-shaped martensites having grain diameters of 30 μm or less as the hard phase are diffused in the duplex grain structure in which the crystal grain having a grain diameter of 1 μm to less than 5 μm and the crystal grain having a grain diameter of 5 to 30 μm are mixed.
9. A seat for transportation equipment having a structural material using thin steel obtained by joining and integrating thin steel members in a part thereof, comprising:
a reinforced portion formed of a bead, a bracket or a combination of the bead and the bracket provided in the thin steel, wherein heat treatment is applied to a part thereof after the joining, and by this heat treatment, two types or more of metal structures with different strength and toughness are formed in the thin steel,
wherein the shape of a transmission path of force formed by the reinforced portion and a portion with hardness higher than a raw material state portion formed by the heat treatment is formed to be a substantially truss shape, both prior to, and during, the application of the force, wherein the thin steel is used as a side frame for a seat;
the reinforced portion and the heat-treated portion are provided so that the transmission path of the force, having the substantially truss shape, is formed at least at one spot in the side frame; and
a seat belt anchor provided at the at least one spot in the side frame.