IP Library Granted Patent US 9,416,605
Granted Patent B2
US 9,416,605 · App. 13/261,586 · Granted Aug 16, 2016

Method and system for determining a variation in a flushing medium flow and rock drilling apparatus

Inventor: Erik Aldén (Örebro, SE)
Assignee: Atlas Copco Rock Drills AB
E21B21/08E21B21/16
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Quick Facts
Patent No.
US 9,416,605
App. No.
13/261,586
Granted
Aug 16, 2016
Kind
B2
Abstract

The present invention relates to a method for determining a variation of a flushing medium flow at a rock drilling apparatus, where a compressor ( 8;301 ) discharges a flow of pressurized gas, where said gas flow at least partially is used as flushing medium during drilling with a tool ( 3 ), wherein, during drilling, said flushing medium is led to said tool ( 3 ) for flushing away drilling remnants. The method includes to determine a rate of a pressure variation of said flushing medium, and generating a signal when said determined rate exceeds a first value. The invention also relates to a system and a rock drilling apparatus.

Claims (47)

1. Method for determining a variation of a flushing medium flow at a rock drilling apparatus, where a compressor ( 8 ; 301 ) discharges a flow of pressurized gas, where said gas flow at least partially is used as flushing medium during drilling with a tool ( 3 ), wherein, during drilling, said flushing medium is led to said tool ( 3 ) for flushing away drilling remnants, the method including the steps of:

determining a rate of pressure variation representing a difference between a flow discharged by the compressor for use as flushing medium and an actual flow of said flushing medium at the tool, and

generating a signal of decreased flow of flushing medium at the tool when said determined rate exceeds a first value.

2. Method according to claim 1 , wherein said signal is generated first when said determined rate has exceeded said first value during a first time.

3. Method according to claim 2 , wherein said determination of said rate of a pressure variation is determined by means of consecutive pressure determinations, where said rate is determined according to

Δ

P

Δ

t

,

where ΔP is the pressure difference between the pressure determinations and Δt is the time between the pressure determinations.

4. Method according to claim 2 , wherein said determination of said rate of a pressure variation is determined by determining a derivative of the pressure variation of said flushing medium.

5. Method according to claim 2 , wherein said compressor ( 8 ; 301 ) is controlled such that a determined gas flow is discharged.

6. Method according to claim 1 , wherein said determination of said rate of a pressure variation is determined by means of consecutive pressure determinations, where said rate is determined according to

Δ

P

Δ

t

,

where ΔP is the pressure difference between the pressure determinations and Δt is the time between the pressure determinations.

7. Method according to claim 1 , wherein said determination of said rate of a pressure variation is determined by determining a derivative of the pressure variation of said flushing medium.

8. Method according to claim 1 , wherein said compressor ( 8 ; 301 ) is controlled such that a determined gas flow is discharged.

9. Method according to claim 8 , wherein said compressor flow is controlled by speed control and/or control of the inlet valve ( 302 ) of the compressor ( 8 ; 301 ).

10. Method according to claim 1 , wherein said determination of a rate of a pressure variation of said flushing medium is performed by means of a determination of a pressure variation on the high pressure side of said compressor ( 8 ; 301 ).

11. Method according to claim 1 , wherein said determination of a rate of a pressure variation of said flushing medium is performed by means of a determination of a pressure variation at a position between said compressor ( 8 ; 301 ) and said tool ( 3 ).

12. Method according to claim 1 , wherein said determination of a rate of a pressure variation is performed continuously or by, certain intervals.

13. Method according to claim 1 , wherein, during drilling, said first value is determined at least partially based on the flow discharged by said compressor ( 8 ; 301 ) and/or a pressure on the high pressure side of the compressor ( 8 ; 301 ).

14. Method according to claim 1 , further including determining the flow discharged by said compressor ( 8 ; 301 ) by means of a flow meter.

15. Method according to claim 1 , wherein said signal is only generated when a second time has lapsed since the drilling started.

16. Method according to claim 1 , wherein said determination of a variation of said flushing medium flow consists of a determination of a reduction of a flushing medium flow discharged at said tool ( 3 ).

17. Method according to claim 1 , wherein, when a maximum set flushing medium pressure has been reached, the flow of the compressor ( 8 ; 301 ) is determined, wherein said signal is generated when said flow is below a second value.

18. Method for determining a variation of a flushing medium flow at a rock drilling apparatus, where a compressor ( 8 ; 301 ) discharges a flow of pressurized gas, where said gas flow at least partially is used as flushing medium during drilling with a tool ( 3 ), wherein, during drilling, said flushing medium is led to said tool ( 3 ) for flushing away drilling remnants, the method including:

determining a rate of pressure variation of said flushing medium,

generating a signal when said determined rate exceeds a first value, and

determining a representation of the acceleration (second derivative) of said pressure variation of said flushing medium flow, wherein said signal is only generated when said acceleration exceeds a second value.

19. System for determining a variation of a flushing medium flow at a rock drilling apparatus, where a compressor ( 8 ; 301 ) is arranged to discharge a flow of pressurized gas, where said gas flow at least partially is arranged to be used as flushing medium during drilling with a tool ( 3 ), wherein, during drilling, said flushing medium is led to said tool ( 3 ) for flushing away drilling remnants, wherein the system includes:

first determination means for determining a rate of a pressure variation representing a difference between a flow discharged from the compressor for use as a flushing medium and an actual flow of said flushing medium at the tool, and

signal generating means for generating a signal of decreased flow of flushing medium at the tool when said determined rate exceeds a first value.

20. Rock drilling apparatus, wherein said apparatus includes a system according to claim 19 .

Assignments (3)
CHANGE OF NAME Recorded Feb 23, 2018
From: ATLAS COPCO ROCK DRILLS AB
To: EPIROC ROCK DRILLS AKTIEBOLAG
Reel/Frame 045425/0734 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 4, 2013
From: ALDEN, ERIK
To: ATLAS COPCO ROCK DRILLS AB
Reel/Frame 029862/0825 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 4, 2013
From: ALDEN, ERIK
To: ATLAS COPCO ROCK DRILLS AB
Reel/Frame 029862/0913 →
Priority Claims (1)
SE 1000870 · Aug 26, 2010 · national
Continuity (1)
Related Publication 20130167627A1 · Jul 4, 2013