IP Library Granted Patent US 8,236,261
Granted Patent B2
US 8,236,261 · App. 13/267,237 · Granted Aug 7, 2012

Exhaust system having a gold-platinum group metal catalyst

Assignee: Caterpillar Inc.
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Quick Facts
Patent No.
US 8,236,261
App. No.
13/267,237
Granted
Aug 7, 2012
Kind
B2
Abstract

A method of providing an exhaust treatment device is disclosed. The method includes applying a catalyst including gold and a platinum group metal to a particulate filter. The concentration of the gold and the platinum group metal is sufficient to enable oxidation of carbon monoxide and nitric oxide.

Claims (26)

1. A method of providing an exhaust treatment device including applying a catalyst including gold and palladium to a particulate filter, wherein the catalyst contains between about 0.8 and 1.2% Au and between about 0.4 and 0.6% Pd, by weight.

2. The method of claim 1 , further including:

decreasing a concentration of carbon monoxide in an exhaust stream flowed over the catalyst by achieving lightoff of the carbon monoxide at a temperature of about 60° C.

3. The method of claim 1 , further including:

increasing a concentration of nitrogen in an exhaust stream flowed over the catalyst by oxidizing nitrogen oxide to form nitrogen dioxide.

4. The method of claim 1 , further including:

flowing an exhaust stream over the catalyst to achieve hydrocarbon lightoff in the exhaust stream at a temperature of about 165° C.

5. A method of providing an exhaust treatment device including applying a catalyst including gold and palladium to a particulate filter, wherein applying the catalyst includes applying a catalyst containing between about 0.8 and 1.2% Au and between about 0.4 and 0.6% Pd, by weight, and the balance titania.

6. The method of claim 5 , further including:

decreasing a concentration of carbon monoxide in an exhaust stream flowed over the catalyst by achieving light off of the carbon monoxide at a temperature of about 60° C.

7. The method of claim 5 , further including:

increasing a concentration of nitrogen in an exhaust stream flowed over the catalyst by oxidizing nitrogen oxide to form nitrogen dioxide.

8. The method of claim 5 , further including:

flowing an exhaust stream over the catalyst to achieve hydrocarbon lightoff in the exhaust stream at a temperature of about 165° C.

9. A method of operating an exhaust treatment device, comprising:

exposing a flow of exhaust to a gold-platinum group metal catalyst, wherein the catalyst contains between about 0.8 and 1.2% gold and between about 0.4 and 0.6% palladium, by weight; and

at least one of decreasing a concentration of carbon monoxide within the exhaust stream, increasing a concentration of nitrogen within the exhaust stream, and oxidizing hydrocarbon within the exhaust stream.

10. The method of claim 9 , wherein decreasing the concentration of carbon monoxide includes achieving carbon monoxide lightoff at a temperature of about 60° C.

11. The method of claim 9 , wherein increasing the concentration of nitrogen includes oxidizing nitrogen oxide to form nitrogen dioxide.

12. The method of claim 9 , wherein oxidizing the hydrocarbon includes achieving hydrocarbon lightoff at a temperature of about 165° C.

13. A method of operating an exhaust treatment device, comprising:

exposing a flow of exhaust to a gold-platinum group metal catalyst, wherein the catalyst contains between about 0.8 and 1.2% gold and between about 0.4 and 0.6% palladium, by weight, on a titania support; and

at least one of decreasing a concentration of carbon monoxide within the exhaust stream, increasing a concentration of nitrogen within the exhaust stream, and oxidizing hydrocarbon within the exhaust stream.

14. The method of claim 13 , wherein decreasing the concentration of carbon monoxide includes achieving carbon monoxide lightoff at a temperature of about 60° C.

15. The method of claim 13 , wherein increasing the concentration of nitrogen includes oxidizing nitrogen oxide to form nitrogen dioxide.

16. The method of claim 13 , wherein achieve the hydrocarbon includes achieving hydrocarbon lightoff at a temperature of about 165° C.

Assignments (2)
CONFIRMATORY LICENSE Recorded May 9, 2019
From: CATERPILLAR INC.
To: U.S. DEPARTMENT OF ENERGY
Reel/Frame 049125/0884 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 6, 2011
From: RAGLE, CHRISTIE S.; SILVER, RONALD G.; ZEMSKOVA, SVETLANA M.; ECKSTEIN, COLLEEN J.
To: CATERPILLAR INC.
Reel/Frame 027025/0247 →
Continuity (2)
Division 12318002 · Dec 19, 2008
Related Publication 20120051992A1 · Mar 1, 2012