Fully automated, twin-chamber, continuous hot oil filtration system
View Patent ↗An apparatus and process of continuous, filtration of cooking oil during food processing to reduce and control free-fatty-acids and undesirable coloration in the cooking oil, including the movement of oil from a vessel to a flat-bed pressure chamber, where the oil is filtered through a stainless steel mesh screen under pressure. Differential pressure in the chamber causes the system to run the oil to a sister filter chamber which takes over the filter function while the first chamber cleans its filter. The filters are cleaned by inducing a high pressure inert gas into the filter chamber that dries the sediment, and then a mechanical sweep removes the sediment to a waste container. The resulting alternating process of filtering and filter cleaning between two chambers is fully automated and provides filtering that considerably extends oil life.
1. A method of continuous, active filtration of cooking oil during food processing to reduce and control free-fatty-acid levels and undesirable coloration in the cooking oil, including:
a. pumping oil from a cooking vessel through a first routing path comprising a first flat-bed pressure chamber, a first mesh filter screen, a first drip pan, and a receiver tank;
b. straining the oil through the first mesh filter screen into the first drip pan which collects the oil into a receiver tank;
c. diverting the flow of oil when the first mesh filter screen requires cleaning to a second routing path comprising a second flat-bed pressure chamber, a second mesh filter screen, a second drip pan, and said receiver tank;
d. cleaning the first mesh filter screen by a cleaning process comprising:
i. pressurizing the first flat-bed pressure chamber with an inert gas which dries sediment on the first mesh filter screen,
ii. sweeping sediment from the first mesh filter screen, and
iii. expunging the first flat-bed pressure chamber of sediment into a waste container;
e. continuing to route the oil through the second routing path until the second mesh filter screen requires cleaning;
f. rerouting the oil through the first routing path;
g. cleaning the second mesh filter screen using the previously described cleaning process while the oil circulates through the first routing path;
h. repeating the process described in the previous steps, alternating the oil flow between the first routing path and the second routing path, such that the first mesh filter screen is cleaned when the oil is diverted from the first routing path to the second routing path, and the second mesh filter screen is cleaned when the oil is diverted from the second routing path to the first routing path.
2. The method of claim 1 further including the step of venting pressure from the first and second flat-bed pressure chambers to atmosphere during the described cleaning process after the first and second pressure chamber has dried the sediment on its respective first mesh filter screen or second mesh filter screen, and before sweeping sediment from the respective first mesh filter screen or second mesh filter screen.
3. The method of claim 1 in which an automated air ram is used to sweep the sediment mass from each mesh filter screen into the waste container during the described cleaning stage.