Apparatus and method for determining displacer position in a flowmeter prover
Apparatus and methods for proving a flowmeter. In one embodiment, a flowmeter prover includes a flow tube, a displacer, and a signal analyzer. The displacer is moveable in a flow passage of the flow tube. A magnetic target is disposed on the displacer. One or more inductive transducers are disposed on the flow tube and configured to detect the magnetic target as the displacer moves in the flow tube. The signal analyzer is configured to detect a maximum slope of rising and falling edges of a signal generated by the transducer responsive to the magnetic target traversing the transducer. The signal analyzer is further configured to determine displacer velocity based on the detected maximum slope.
1. A flowmeter prover, comprising:
a flow tube;
a displacer moveable in a flow passage of the flow tube;
a magnetic target disposed on the displacer;
at least two inductive transducers disposed on the flow tube, the transducers configured to detect the magnetic target as the displacer moves in the flow tube; and
a signal analyzer configured to:
detect a signal indicative of change of inductance of each transducer caused by the magnetic target moving across the transducer; and
determine displacer velocity based on edges of the signal.
2. The flowmeter prover of claim 1 , further comprising a signal conditioning circuit coupled to each transducer, the signal conditioning circuitry configured to generate, for each transducer, a signal comprising a pulse having a slope corresponding to the rate of change of inductance of the transducer.
3. The flowmeter prover of claim 2 , wherein the signal analyzer is configured to determine a position of the displacer in the flow tube based on a point of maximum slope of the pulse.
4. The flowmeter prover of claim 2 , wherein the signal analyzer is configured to identify a first detection point as a point of maximum slope of a rising edge of the pulse and a second detection point a point of maximum slope of a falling edge of the pulse.
5. The flowmeter prover of claim 4 , wherein the signal analyzer is configured to determine the velocity of the displacer based on the first detection point and the second detection point.
6. The flowmeter prover of claim 4 , wherein the signal analyzer is configured to determine whether the velocity of the displacer is uniform over the length of the flow tube based on determined velocity of the displacer as the displacer moves across each transducer.
7. The flowmeter prover of claim 4 , wherein the signal analyzer is configured to verify performance of the flowmeter prover by comparing the time between the first detection point and the second detection point to previously recorded times between the first detection point and the second detection point at a given displacer velocity.
8. The flowmeter prover of claim 4 , wherein the signal analyzer is configured to verify performance of the flowmeter prover by verifying a plurality of volumes defined by one of the first and second detection points of one of the transducers and one of the first and second detection points of one of another of the transducers.
9. The flowmeter prover of claim 4 , wherein the signal analyzer is configured to determine a travel direction of the displacer in the flow tube based on the first detection point and the second detection point.
10. The flowmeter prover of claim 2 , wherein the signal analyzer is configured to verify performance of the flowmeter prover by comparing the signal generated by the signal conditioning circuit for each transducer at a given flow rate to stored baseline signals for each transducer at the given flow rate.
11. The flowmeter prover of claim 1 , wherein the flow tube and the displacer comprise at least one of a non-magnetic material and a paramagnetic material.
12. The flowmeter prover of claim 1 , wherein the transducer and signal analyzer are configured to measure displacer velocity of a bidirectional fluid flow at a fluid temperature of −380 degrees Fahrenheit to 800 degrees Fahrenheit.
13. The flowmeter prover of claim 1 , wherein the signal analyzer configured to:
detect a rate of change of inductance of each transducer caused by the magnetic target moving across the transducer; and
determine displacer velocity based on a maximum of the detected rate of change of inductance.
14. A method for proving a flowmeter, comprising:
inducing movement of a displacer in a flow tube of a prover by fluid flow;
changing inductance of an inductive transducer coupled to the flow tube based on proximity of a magnet target of the displacer to the transducer;
detecting a signal indicative of change of the inductance; and
determining displacer velocity based on edges of the signal.
15. The method of claim 14 , further comprising generating a signal based on the output of the transducer, the signal comprising a pulse having a slope corresponding to the rate of change of inductance of the inductive transducer.
16. The method of claim 15 , further comprising verifying performance of the prover by comparing the signal generated based on the output of the transducer at a given flow rate to stored baseline signals for the transducer at the given flow rate.
17. The method of claim 15 , further comprising determining a position of the displacer in the flow tube based on a point of maximum slope of the pulse.
18. The method of claim 17 , further comprising:
identifying a first detection point as a point of maximum slope of a rising edge of the pulse; and
identifying a second detection point a point of maximum slope of a falling edge of the pulse.
19. The method of claim 18 , wherein determining displacer velocity comprises determining the time interval defined by the first and second detection points and the distance traveled by the displacer in the time interval.
20. The method of claim 18 , further comprising determining whether the velocity of the displacer is uniform over the length of the flow tube based on a comparison of displacer velocity at each of a plurality of inductive transducers, the velocity derived from the first and second detection points associated with the transducer.
21. The method of claim 18 , further comprising verifying performance of the prover by comparing the time between the first detection point and the second detection point to previously recorded times between the first detection point and the second detection point at a given displacer velocity.
22. The method of claim 18 , further comprising verifying performance of the prover by verifying a plurality of volumes defined by one of the first and second detection points of one of a plurality of inductive transducers and one of the first and second detection points of one of another of the plurality of transducers.
23. The method of claim 18 , further comprising determining a travel direction of the displacer in the flow tube based on the first detection point and the second detection point.
24. The method of claim 14 , wherein detecting the signal comprises detecting a rate of change of the inductance; and determining displacer velocity comprises determining displacer velocity based on a maximum of the detected rate of change of the inductance.
25. A flow metering system, comprising:
a flowmeter prover, comprising:
a displacer disposed in a flow tube, the flow tube comprising:
a plurality of inductive transducers disposed along the length of the flow tube;
a pulse generation circuit coupled to each transducer, the pulse generation circuit configured to generate a pulse having slope corresponding to a rate of change of inductance of the transducer produced by the displacer moving across the transducer.
26. The flow metering system of claim 25 , further comprising a flowmeter coupled to the flowmeter prover.
27. The flow metering system of claim 25 , wherein the flowmeter prover further comprises a signal analyzer coupled to the pulse generation circuit, the signal analyzer configured to:
determine a position of the displacer in the flow tube based on a point of maximum slope of the pulse;
identify a first detection point as a point of maximum slope of a rising edge of the pulse and a second detection point a point of maximum slope of a falling edge of the pulse;
determine the velocity of the displacer based on the first detection point and the second detection point;
determine whether the velocity of the displacer is uniform over the length of the flow tube based on determined velocity of the displacer as the displacer moves across each transducer; and
determine a travel direction of the displacer in the flow tube based on the first detection point and the second detection point.
28. The flow metering system of claim 25 , wherein the signal analyzer is further configured to verify performance of the flowmeter prover by at least one of:
comparison of the time between the first detection point and the second detection point to previously recorded times between the first detection point and the second detection point at a given displacer velocity;
verification of a plurality of volumes defined by one of the first and second detection points of one of the transducers and one of the first and second detection points of one of another of the transducers; and
comparison of the signal generated by the signal conditioning circuit for each transducer at a given flow rate to stored baseline signals for each transducer at the given flow rate.