IP Library › Granted Patent US 8,854,001
Granted Patent B2
US 8,854,001 · App. 13/291,633 · Granted Oct 7, 2014

Autonomous robot auto-docking and energy management systems and methods

Inventors: David A. Cohen (Brookline, MA); Daniel Ozick (Newton, MA); Clara Vu (Cambridge, MA); James Lynch (Georgetown, MA); Philip R. Mass (Denver, CO)
Assignee: iRobot Corporation
G05D1/0242A47L9/2857A47L9/2894A47L2201/022H02J7/045A47L9/2873A47L9/009H02J7/0044A47L9/2852A47L9/2889A47L2201/02A47L9/2805G05D1/0225
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Quick Facts
Patent No.
US 8,854,001
App. No.
13/291,633
Granted
Oct 7, 2014
Kind
B2
Abstract

A method for energy management in a robotic device includes providing a base station for mating with the robotic device, determining a quantity of energy stored in an energy storage unit of the robotic device, and performing a predetermined task based at least in part on the quantity of energy stored. Also disclosed are systems for emitting avoidance signals to prevent inadvertent contact between the robot and the base station, and systems for emitting homing signals to allow the robotic device to accurately dock with the base station.

Claims (37)

1. A system for charging an autonomous robot, the system comprising:

an autonomous mobile device comprising

an undercarriage,

a wheel extending from the undercarriage toward a ground surface to support at least a portion of the mobile device above the ground surface, and

a detector vertically aligned with the wheel and disposed above the wheel; and

a stationary charger comprising

a base plate defining a wheel receiver configured to receive the wheel of the autonomous mobile device, the wheel receiver comprising a depression in the base plate,

charging contacts disposed along the base plate, wherein:

the charging contacts are configured to align with corresponding charging contacts on the undercarriage of the autonomous mobile device when the wheel of the autonomous mobile device is disposed in the wheel receiver;

the wheel of the autonomous mobile device is positionable in the wheel receiver defined by the depression in the base plate to establish electrical communication between the autonomous mobile device and the stationary charger, and

the depression in the base plate forming the wheel receiver is at least partially between the charging contacts and the contacts are elevated relative to the wheel receiver.

2. The system of claim 1 , wherein the wheel and the detector are each disposed along a forward portion of the mobile device.

3. The system of claim 1 , wherein the wheel receiver defines a substantially oval shape having a first diameter and a second diameter, the first diameter greater than the second diameter, and the charging contacts separated from one another by a distance greater than the first diameter.

4. The system of claim 1 , wherein the charging contacts are symmetrically disposed on either side of the wheel receiver.

5. The system of claim 1 , wherein the charging contacts extend above the base plate.

6. The system of claim 5 , wherein the charging contacts are each compliant with respect to the base plate.

7. The system of claim 5 , wherein the charging contacts are dome shaped.

8. The system of claim 1 , wherein the charging contacts comprise a positive charging contact and a negative charging contact.

9. The system of claim 1 , wherein an angle defined between the base plate and the ground surface is 0 degrees to about 20 degrees.

10. The system of claim 1 , wherein the stationary charger further comprises a backstop substantially vertical to the base plate.

11. The system of claim 10 , wherein the mobile device further comprises a displaceable bumper carried on a forward portion of the mobile device, the displaceable bumper positionable against backstop.

12. The system of claim 11 , wherein the backstop defines a concave surface, and at least a portion of the displaceable bumper is positionable along the concave surface of the backstop.

13. The system of claim 1 , wherein the stationary charger further comprises a signal emitter configured to be substantially axially aligned with the wheel of the autonomous mobile device when the wheel of the autonomous mobile device is disposed in the wheel receiver with electrical communication established between the detector of the autonomous mobile device and the stationary charger.

14. A system for charging an autonomous robot, the system comprising:

an autonomous mobile device comprising

an undercarriage,

a wheel extending from the undercarriage toward a ground surface to support at least a portion of the mobile device above the ground surface, and

a detector vertically aligned with the wheel and disposed above the wheel; and

a stationary charger comprising

a base plate defining a wheel receiver configured to receive the wheel of the autonomous mobile device,

charging contacts disposed along the base plate, wherein the charging contacts align with corresponding charging contacts on the undercarriage of the autonomous mobile device and the wheel of the autonomous mobile device is positionable in the wheel receiver defined by the base plate to establish electrical communication between the autonomous mobile device and the stationary charger, and wherein the wheel receiver is defined by a portion of the base plate between the charging contacts and has a substantially oval shape having a first diameter and a second diameter, the first diameter greater than the second diameter, and the charging contacts separated from one another by a distance greater than the first diameter and are symmetrically disposed on either side of the wheel receiver, and

a signal emitter substantially axially aligned with the wheel of the autonomous mobile device disposed in the wheel receiver with electrical communication established between the detector of the autonomous mobile device and the stationary charger.

15. The system of claim 14 , wherein the charging contacts extend above the base plate.

16. The system of claim 15 , wherein the charging contacts are each compliant with respect to the base plate.

17. The system of claim 15 , wherein the charging contacts are dome shaped.

18. The system of claim 14 , wherein an angle defined between the base plate and the ground surface is 0 degrees to about 20 degrees.

19. The system of claim 14 , wherein the stationary charger further comprises a backstop substantially vertical to the base plate.

Assignments (5)
NOTICE OF ASSIGNMENT OF SECURITY INTEREST IN INTELLECTUAL PROPERTY Recorded Nov 25, 2025
From: TCG SENIOR FUNDING L.L.C., AS COLLATERAL AGENT
To: SANTRUM HONG KONG CO., LIMITED, AS SUCCESSOR COLLATERAL AGENT
Reel/Frame 073707/0516 →
SECURITY INTEREST Recorded Aug 9, 2023
From: IROBOT CORPORATION
To: TCG SENIOR FUNDING L.L.C., AS COLLATERAL AGENT
Reel/Frame 064532/0856 →
RELEASE OF SECURITY INTEREST Recorded Jul 31, 2023
From: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT
To: IROBOT CORPORATION
Reel/Frame 064430/0001 →
SECURITY INTEREST Recorded Nov 3, 2022
From: IROBOT CORPORATION
To: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 061878/0097 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 12, 2012
From: COHEN, DAVID A.; OZICK, DANIEL N.; VU, CLARA; LYNCH, JAMES; MASS, PHILIP R.
To: IROBOT CORPORATION
Reel/Frame 027531/0355 →
Continuity (3)
Continuation 11648230 · Dec 29, 2006
Division 10762219 · Jan 21, 2004
Related Publication 20120049798A1 · Mar 1, 2012