IP Library Patent Application 13301389
Patent Application
App. No. 13/301,389

SOLUTION PROCESSED METAL OXIDE THIN FILM HOLE TRANSPORT LAYERS FOR HIGH PERFORMANCE ORGANIC SOLAR CELLS

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Patent No.
US None
App. No.
13/301,389
Abstract

A method for the application of solution processed metal oxide hole transport layers in organic photovoltaic devices and related organic electronics devices is disclosed. The metal oxide may be derived from a metal-organic precursor enabling solution processing of an amorphous, p-type metal oxide. An organic photovoltaic device having solution processed, metal oxide, thin-film hole transport layer.

Claims (49)

1 . A method for fabricating an organic photovoltaic device, the method comprising:

forming a substrate;

forming an ITO layer on the substrate, wherein the ITO layer comprises an anode;

forming an HTL layer on the ITO layer, wherein the HTL layer comprises an amorphous, p-type metal oxide;

forming an active layer on the HTL layer, wherein the active layer comprises a donor region and an acceptor region; and

forming a contact on the active layer, wherein the contact comprises a cathode.

2 . The method according to claim 1 , wherein the donor region of the active layer comprises a polymer and wherein the acceptor region of the active layer comprises a fullerene.

3 . The method according to claim 2 , wherein the donor region of the active layer comprises P3HT and wherein the acceptor region of the active layer comprises PCBM.

4 . The method according to claim 1 , wherein the HTL layer comprises p-NiO.

5 . The method according to claim 1 , wherein the HTL layer comprises sNiO.

6 . The method according to claim 5 , wherein the sNiO is formed by solution deposited NiO followed by a low temperature anneal.

7 . The method according to claim 6 , wherein the sNiO is formed by spin-coating a diluted nickel ink followed by a low temperature anneal.

8 . The method according to claim 6 , wherein the sNiO is formed by spin-coating a diluted nickel ink at approximately 4000 rpm for approximately 60 seconds, followed by annealing at approximately 250° C. for approximately 1 hour.

9 . The method according to claim 6 , wherein the sNiO is formed by spin-coating a nickel ink at approximately 4000 rpm, followed by annealing on a low temperature hot plate in air.

10 . The method according to claim 5 , wherein the sNiO comprises a thin-film.

11 . The method according to claim 10 , wherein the thin-film sNiO is approximately 10 nm.

12 . The method according to claim 1 , wherein the HTL layer comprises p-NiO and the active layer comprises a PCDTBT/PCBM bulk heterojunction.

13 . The method according to claim 1 further comprising: exposing the HTL layer to oxygen plasma after the HTL layer is formed.

14 . The method according the claim 1 further comprising: exposing the HTL layer to an O 2 -plasma treatment after the HTL layer is formed.

15 . A method for fabricating an organic photovoltaic device, the method comprising:

forming a substrate;

forming an TCO layer on the substrate, wherein the TCO layer comprises an anode;

forming an HTL layer on the TCO layer, wherein the HTL layer comprises an amorphous, p-type metal oxide, wherein the HTL layer is formed from a metal-precursor via solution processing of the amorphous, p-type metal oxide;

forming an active layer on the HTL layer, wherein the active layer comprises a donor region and an acceptor region; and

forming a contact on the active layer, wherein the contact comprises a cathode.

16 . The method according to claim 15 , wherein the HTL layer is formed via solution processing of a metal-organic ink:

17 . The method according to claim 15 , wherein the HTL layer is formed via solution processing of a metal-organic ink using ink-jet or continuous flow printing.

18 . The method according to claim 17 , wherein the metal-organic ink comprises a complex in which a metal in solution coordinates to one or more diamine groups suspended in a solvent.

19 . The method according to claim 16 , further comprising annealing the metal-organic ink in air at elevated temperatures after the solution processing.

20 . The method according to claim 15 , wherein the TCO comprises a ZnO-based material.

21 . The method according to claim 20 , wherein the TCO comprises gallium-doped ZnO.

22 . The method according to claim 20 , wherein the TCO comprises aluminum-doped ZnO.

23 . The method according to claim 15 further comprising: exposing the HTL layer to an O 2 -plasma treatment after the HTL layer is formed.

24 . An organic photovoltaic device comprising:

a substrate;

a TCO layer on the substrate, wherein the TCO is configured to act as an anode;

an HTL layer on the TCO layer, wherein the HTL layer comprises an amorphous, p-type metal oxide thin film;

an active layer on the TCO layer, wherein the active layer comprises a donor region and an acceptor region; and

a cathode on the active layer.

25 . The organic photovoltaic device according to claim 24 , wherein the HTL layer comprises amorphous, p-type NiO.

26 . The organic photovoltaic device according to claim 24 , wherein the HTL layer comprises a spinel structure.

27 . The organic photovoltaic device according to claim 26 , wherein the HTL layer comprises Co(Ni)Zn2O4.

28 . The organic photovoltaic device according to claim 24 , wherein the HTL layer comprises a delafossite structure.

29 . The organic photovoltaic device according to claim 28 , wherein the HTL layer comprises CuAlOx.

30 . The organic photovoltaic device according to claim 24 , wherein the HTL layer is formed from a metal-organic ink using direct write solution processing via ink-jet or continuous flow printing followed by annealing in air at elevated temperatures.

31 . The organic photovoltaic device according to claim 24 , wherein the TCO layer comprises a ZnO-based material and the HTL comprises amorphous, p-type NiO.

32 . The organic photovoltaic device according to claim 24 , wherein the active layer comprises a PCDTBT:PC 70 BM bulk heterojunction.

33 . The organic photovoltaic device according to claim 24 , wherein the active layer comprises P3HT:PCBM.

34 . The organic photovoltaic device according to claim 24 , wherein the HTL layer comprises an oxygen plasma treated thin film NiO layer.

Assignments (2)
CONFIRMATORY LICENSE Recorded Nov 1, 2013
From: ALLIANCE FOR SUSTAINABLE ENERGY, LLC
To: ENERGY, UNITED STATES DEPARTMENT OF
Reel/Frame 031613/0625 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 30, 2012
From: STEIRER, K. XERXES; BERRY, JOSEPH J.; CHESIN, JORDAN P.; LLOYD, MATTHEW T.; WIDJONARKO, NICODEMUS EDWIN; MIEDANER, ALEXANDER; CURTIS, CALVIN J.; GINLEY, DAVID S.; OLSON, DANA C.
To: ALLIANCE FOR SUSTAINABLE ENERGY, LLC
Reel/Frame 027618/0457 →