Apparatus and method for testing number of turns on coil
View Patent ↗An apparatus for testing number of turns, used for testing the number of turns of a winding coil on an electrical machine stator with concentrated winding, comprising: a base ( 6 ); a rod-shaped rotor bracket ( 4 ) around one end of which an excitation coil ( 1 ) is wound and around the other end of which a standard coil ( 2 ) is wound; a joining member for joining the base ( 6 ) with the rotor bracket ( 4 ) so that the base ( 6 ) and the rotor bracket ( 4 ) can rotate relative to each other, wherein the plane of the base ( 6 ) is parallel to the rotor bracket ( 4 ); a fixing member for fixing the electrical machine stator ( 5 ) with concentrated winding to the base ( 6 ) so as to make the stator ( 5 ) concentric and coplanar with the rotor bracket ( 4 ); a galvanometer ( 17 ) connected to the standard coil ( 2 ), which is connected to the tested coil ( 3 ) of the stator ( 5 ) in reverse polarity to form a loop during testing. Also provided is a method for using the apparatus to test the number of turns. The apparatus for testing number of turns has a simple structure, is of great utility and can test the number of turns of a winding coil on an electrical machine stator with concentrated winding directly.
1. An apparatus for testing number of turns, used for testing the number of turns of a winding coil on an electrical machine stator with concentrated winding, comprising:
a base;
a rod-shaped rotor bracket, around one side of which an excitation coil is wound and around the other side of which a standard coil is wound;
a joining member for joining the base with the rotor bracket so that the base and the rotor bracket can rotate relative to each other, wherein a plane of the base is parallel to the rotor bracket;
a fixing member for fixing the electrical machine stator with concentrated winding under test to the base so as to make the electrical machine stator with concentrated winding under test concentric and coplanar with the rotor bracket; and
a galvanometer connected to the standard coil, which is connected to the tested coil on the electrical machine stator with concentrated winding under test in reverse polarity to form a loop during testing.
2. The apparatus for testing number of turns according to claim 1 , wherein
the joining member comprises a ball bearing and a rotary shaft, and
one end of the rotary shaft is fixed in the ball bearing and the other end of the rotary shaft is fixed to the rotor bracket, and
the ball bearing is installed in the base.
3. The apparatus for testing number of turns according to claim 2 , wherein
the other end of the rotary shaft passes through a center hole of the rotor bracket and is fixed by a nut.
4. A method for testing number of turns, using the apparatus for testing number of turns of claim 2 to test a winding coil on an electrical machine stator with concentrated winding, comprising:
a step of fixing the rotary shaft of the apparatus for testing number of turns, in which the one end of the rotary shaft of the apparatus for testing number of turns that is fixed in the ball bearing is fixed to a platform through a through-hole in the base;
a step of fixing the electrical machine stator with concentrated winding so that the electrical machine stator with concentrated winding is fixed with respect to the base of the apparatus for testing number of turns;
a step of positioning a tested coil by energizing the tested coil on the electrical machine stator with concentrated winding so that the tested coil is positioned at a position that is in line with the rotor bracket of the apparatus for testing number of turns and the tested coil is close to one end of the standard coil of the rotor bracket;
a step of circuit connection, in which the standard coil is connected reversely to the tested coil to form a loop and a galvanometer is connected in series in the loop; and
a testing step, in which the excitation coil on the rotor bracket is energized by an alternating current and it is observed whether a reading of the galvanometer is zero.
5. The apparatus for testing number of turns according to claim 1 , wherein
the joining member comprises a ball bearing and a rotary shaft, and
one end of the rotary shaft is fixed in the ball bearing and the other end of the rotary shaft is fixed to the base, and
the ball bearing is installed in the rotor bracket.
6. The apparatus for testing number of turns according to claim 1 , wherein
both gaps between two end surfaces of the rotor bracket and the electrical machine stator with concentrated winding under test are no greater than 0.2 mm.
7. The apparatus for testing number of turns according to claim 1 , wherein
one end of the fixing member is of a threaded structure that is engaged with a threaded hole of the base, and a cross section of the other end of the fixing member is of a polygonal structure that is inserted into an engaging hole having a corresponding shape in the electrical machine stator with concentrated winding under test.
8. The apparatus for testing number of turns according to claim 1 , wherein
three said fixing members are provided and spaced apart from each other by 120 degree.
9. A method for testing number of turns, using the apparatus for testing number of turns of claim 1 to test a winding coil on an electrical machine stator with concentrated winding, comprising:
a step of fixing the base of the apparatus for testing number of turns;
a step of fixing the electrical machine stator with concentrated winding so that the electrical machine stator with concentrated winding is fixed with respect to the base of the apparatus for testing number of turns;
a step of positioning a tested coil by energizing the tested coil on the electrical machine stator with concentrated winding so that the tested coil is positioned at a position that is in line with the rotor bracket of the apparatus for testing number of turns and the tested coil is close to one end of the standard coil of the rotor bracket;
a step of circuit connection, in which the standard coil is connected reversely to the tested coil to form a loop and a galvanometer is connected in series in the loop; and
a testing step, in which the excitation coil on the rotor bracket is energized by an alternating current and it is observed whether a reading of the galvanometer is zero.
10. The method for testing number of turns according to claim 9 , wherein
in the testing step, if the reading of the galvanometer is not zero, then increasing or decreasing the tested coil until the reading of the galvanometer becomes zero.