IP Library Granted Patent US 8,759,218
Granted Patent B2
US 8,759,218 · App. 13/339,350 · Granted Jun 24, 2014

Chemical mechanical polishing process

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Quick Facts
Patent No.
US 8,759,218
App. No.
13/339,350
Granted
Jun 24, 2014
Kind
B2
Abstract

A chemical mechanical polishing process includes placing a substrate on a first polishing pad of a first platen, wherein the substrate has a bulk metal layer and a barrier layer; polishing the bulk metal layer by using the first polishing pad having a hardness of above 50 (Shore D) until the barrier layer is exposed; polishing the barrier layer on a second polishing pad of a second platen after removing the bulk metal layer, wherein the second polishing pad has a hardness ranging between 40 and 50 (Shore D) and includes an upper layer and a lower backing layer and the upper layer has a hardness less than 50 (Shore D).

Claims (25)

1. A chemical mechanical polishing process, comprising:

placing a substrate on a first polishing pad of a first platen, wherein the substrate has a bulk metal layer and a barrier layer;

polishing the bulk metal layer by using the first polishing pad having a hardness of above 50 (Shore D) until the barrier layer is exposed;

after removing the bulk metal layer, polishing the barrier layer on a second polishing pad of a second platen, wherein the second polishing pad has a hardness ranging between 40 and 50 (Shore D) and comprises an upper layer and a lower backing layer and said upper layer has a hardness less than 50 (Shore D).

2. The chemical mechanical polishing process according to claim 1 , wherein polishing the barrier layer is done by dispersing an alkaline condition chemical onto the second polishing pad.

3. The chemical mechanical polishing process according to claim 2 , wherein the alkaline condition chemical comprises triethanolamine, ethylene glycol, piperazine (C 4 H 10 N 2 ), and citric acid.

4. The chemical mechanical polishing process according to claim 2 , wherein the alkaline condition chemical has a pH of about 9.0 to 11.0.

5. The chemical mechanical polishing process according to claim 1 , wherein the second polishing pad has a compressibility of about 0.5% to 4.0%.

6. The chemical mechanical polishing process according to claim 1 , wherein the second polishing pad has thereon a transparent window for thickness measurement.

7. The chemical mechanical polishing process according to claim 1 , further comprising:

periodically rejuvenating a polishing surface of the second polishing pad using a conditioning diamond disk.

8. A chemical mechanical polishing process, comprising:

providing a substrate having a bulk metal layer and a barrier layer;

polishing the substrate with a first polishing pad on a first platen to substantially remove an upper portion of the bulk metal layer, wherein the first polishing pad has a hardness of above 50 (Shore D);

polishing the substrate with a second polishing pad on a second platen to remove the residual bulk metal layer, thereby exposing the barrier layer, wherein the second polishing pad has a hardness of above 50 (Shore D); and

polishing the substrate with a third polishing pad on a third platen to remove the barrier layer, wherein the third polishing pad has a hardness ranging between 40 and 50 (Shore D) and comprises an upper layer and a lower backing layer and said upper layer has a hardness less than 50 (Shore D).

9. The chemical mechanical polishing process according to claim 8 , wherein the upper layer has a hardness of 40 to 50 (Shore D).

10. The chemical mechanical polishing process according to claim 8 , wherein the third polishing pad has a compressibility of about 0.5% to 4.0%.

11. The chemical mechanical polishing process according to claim 8 , further comprising:

periodically rejuvenating a polishing surface of the third polishing pad using a conditioning system and condition chemicals.

12. The chemical mechanical polishing process according to claim 11 , wherein the condition chemicals comprise triethanolamine, ethylene glycol, piperazine (C 4 H 10 N 2 ), and citric acid.

13. The chemical mechanical polishing process according to claim 11 , wherein the condition chemicals have a pH of about 9.0 to 11.0.

14. The chemical mechanical polishing process according to claim 8 , wherein lifetime of the third polishing pad is monitored by a closed-loop control.

15. The chemical mechanical polishing process according to claim 14 , wherein the closed-loop control is established by a thickness measurement system that connects to the third platen.

16. The chemical mechanical polishing process according to claim 8 , wherein the third polishing pad has thereon a transparent window.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 26, 2021
From: UNITED MICROELECTRONICS CORPORATION
To: MARLIN SEMICONDUCTOR LIMITED
Reel/Frame 056991/0292 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 28, 2011
From: NEO, BOON-TIONG; LIN, CHIN-KUN; LAU, LEE-LEE
To: UNITED MICROELECTRONICS CORP.
Reel/Frame 027455/0402 →