Dust-removing method
In a porous filter, dust that has been collected from a gas through a filter group installed in a vessel body onto filter surfaces is removed from the filter surfaces by backwashing in which the supply and stoppage of a high-pressure gas ejected toward porous filter elements are repeated by means of a valve operation. Backwash tanks having upstream backwash valves and downstream backwash valves are installed in backwash pipes through which the high-pressure gas is guided from high-pressure-gas supply equipment to backwash nozzles for ejecting the backwash high-pressure gas toward the filter group to form a backwash high-pressure-medium supply line. The outlet pressure of the high-pressure-gas supply equipment is set to “1/critical pressure ratio” or more times a filter inlet gas pressure so that the flow speed of the high-pressure gas ejected from the backwash nozzle is the speed of sound or higher.
1. A method of removing dust collected from a gas passing through a filter group installed in a vessel body, the dust being removed from filter surfaces by backwashing in which an ejecting operation and a non-ejecting operation of a backwash high-pressure medium from a backwash nozzle toward the filter group are repeated, the method comprising:
providing a dust-removing apparatus comprising:
a high-pressure-medium source;
a high-pressure-medium passage;
a high-pressure-medium pressure accumulator tank disposed in the high-pressure-medium passage, the high-pressure-medium passage configured to enable the backwash high-pressure medium to be guided from the high-pressure-medium source to the backwash nozzle;
an upstream open-close valve disposed in the high-pressure-medium passage between the high-pressure-medium pressure accumulator tank and the high-pressure-medium source;
a downstream open-close valve disposed in the high-pressure-medium passage between the high-pressure-medium pressure accumulator tank and the backwash nozzle;
an accumulator tank pressure gauge for detecting an accumulated pressure Pt in the high-pressure-medium pressure accumulator tank; and
a filter inlet pressure gauge for detecting a filter inlet gas pressure Pf of the gas at the inlet of the filters,
the method further comprising:
opening the downstream open-close valve to perform the ejecting operation based on a control instruction signal in order to eject the high-pressure-medium stored in the high-pressure-medium pressure accumulator tank; and
closing the downstream open-close valve to perform the non-ejecting operation based on a control instruction signal,
wherein the downstream open-close valve is closed to perform the non-ejecting operation based on said control instruction signal generated before the accumulated pressure Pt becomes equal to or less than nine tenths of “1/critical pressure ratio” times the filter inlet gas pressure Pf.
2. The method of removing dust according to claim 1 , further comprising providing a high-pressure-medium storage tank disposed at an outlet of the high-pressure-medium source.
3. The method of removing dust according to claim 1 , wherein a backwash high-pressure-medium supply line comprises the high-pressure-medium passage, the high-pressure-medium pressure accumulator tank, the upstream open-close valve, and the downstream open-close valve,
wherein the backwash high-pressure-medium supply line branches into a plurality of high-pressure-medium branch supply lines downstream of the high-pressure-medium source, and each of the high-pressure-medium branch supply lines has the high-pressure-medium pressure accumulator tank, the downstream open-close valve, and the backwash nozzle, the high-pressure-medium branch supply lines being assigned to a plurality of cleaning areas into which the filter group is divided.
4. The method of removing dust according to claim 3 , further comprising:
backwash opening/closing of the upstream and downstream open-close valves including
a backwash-preparing comprising:
closing the downstream open-close valve and opening the upstream open-close valve to charge the backwash high-pressure medium into the high-pressure-medium pressure accumulator tank to a predetermined pressure, thereby raising the pressure therein; and
closing the upstream open-close valve to maintain the pressure in the high-pressure-medium pressure accumulator tank at the predetermined pressure, and
a sequential backwashing operation comprising:
opening the downstream open-close valve for a predetermined period of time to supply the backwash high-pressure medium from the high-pressure-medium pressure accumulator tank to the backwash nozzle;
closing the downstream open-close valve and opening the upstream open-close valve to recharge the backwash high-pressure medium into the high-pressure-medium pressure accumulator tank to the predetermined pressure, thereby raising the pressure therein; and
closing the upstream open-close valve to maintain the recharged pressure in the high-pressure-medium pressure accumulator tank at the predetermined pressure,
the backwashing being sequentially carried out once completion of the backwash opening/closing has been confirmed for each of the plurality of cleaning areas.
5. The method of removing dust according to claim 4 , wherein the completion of the backwash opening/closing for each of the cleaning areas is determined based on the output of a sequence instruction to the upstream and downstream open-close valves.
6. The method of removing dust according to claim 1 , wherein the high-pressure medium source is a compressor.
7. The method of removing dust according to claim 2 , wherein the high-pressure medium source is a compressor.