SOLDER BUMP STRETCHING METHOD
A method includes heating a solder bump above a melting temperature of the solder bump. The solder bump is stretched to increase a height of the solder bump. The solder bump is cooled down.
1 . A method, comprising:
heating a solder bump above a melting temperature of the solder bump;
stretching the solder bump to increase a height of the solder bump; and
cooling down the solder bump.
2 . The method of claim 1 , further comprising bonding a top holder to a top die above the solder bump.
3 . The method of claim 2 , wherein bonding the top holder is achieved by vacuum suction.
4 . The method of claim 2 , wherein heating the solder bump is performed by using a heat element in the top holder.
5 . The method of claim 4 , wherein the heat element comprises an electrical wire.
6 . The method of claim 1 , further comprising bonding a bottom holder to a substrate below the solder bump.
7 . The method of claim 1 , wherein stretching the solder bump increases a grain orientation angle between a short crystal axis of a main element of the solder bump and a normal axis of a substrate below the solder bump.
8 . The method of claim 7 , wherein the main element is Sn.
9 . The method of claim 7 , wherein the angle is above 50°.
10 . The method of claim 1 , wherein the heating is above 300° C.
11 . The method of claim 1 , wherein a ratio of a center width of the solder bump over a top contact width of the solder bump is from 0.6 to 1.0 after the stretching.
12 . The method of claim 1 , wherein the solder bump has an increased portion of a lamellar structure after the stretching.
13 . A method, comprising:
bonding a top holder to a top die having a solder bump;
heating a solder bump above a melting temperature of the solder bump;
stretching the solder bump to increase a height of the solder bump in order to increases a grain orientation angle between a short crystal axis of a main element of the solder bump and a normal axis of a substrate below the solder bump; and
cooling down the solder bump.
14 . The method of claim 13 , wherein the bonding is achieved by vacuum suction.
15 . The method of claim 13 , wherein heating the solder bump is performed by using a heat element in the top holder.
16 . The method of claim 15 , wherein the heat element comprises an electrical wire.
17 . The method of claim 13 , further comprising bonding a bottom holder to a substrate below the solder bump.
18 . The method of claim 13 , wherein the angle is above 50°.
19 . The method of claim 13 , wherein a ratio of a center width of the solder bump over a top contact width of the solder bump is from 0.6 to 1.0 after the stretching.
20 . A method, comprising:
bonding a top holder to a top die having a solder bump, wherein the solder bump includes Sn;
heating a solder bump above a melting temperature of the solder bump using a heat element in the top holder;
stretching the solder bump to increase a height of the solder bump in order to increases a grain orientation angle between a short crystal axis of Sn in the solder bump and a normal axis of a substrate below the solder bump, wherein a ratio of a center width of the solder bump over a top contact width of the solder bump is from 0.6 to 1.0 and the solder bump has an increased portion of a lamellar structure after the stretching; and
cooling down the solder bump.