IP Library Patent Application 13406970
Patent Application
App. No. 13/406,970

ENHANCING EFFICIENCY IN SOLAR CELLS BY ADJUSTING DEPOSITION POWER

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Patent No.
US None
App. No.
13/406,970
Abstract

Methods for forming a photovoltaic device include adjusting a deposition power for depositing a buffer layer including germanium on a transparent electrode. The deposition power is configured to improve device efficiency. A p-type layer is formed on the buffer layer. An intrinsic layer and an n-type layer are formed over the p-type layer.

Claims (41)

1 . A method for forming a photovoltaic device, comprising:

adjusting a deposition power for depositing a buffer layer including germanium on a transparent electrode, the deposition power being configured to improve device efficiency;

forming a p-type layer on the buffer layer; and

forming an intrinsic layer and an n-type layer over the p-type layer.

2 . The method as recited in claim 1 , wherein depositing the buffer layer includes depositing at least one of a hydrogenated amorphous silicon germanium alloy, a hydrogenated microcrystalline silicon-germanium alloy, a hydrogenated amorphous germanium or a hydrogenated microcrystalline germanium.

3 . The method as recited in claim 1 , wherein the deposition power is increased to increase fill factor.

4 . The method as recited in claim 1 , wherein the buffer layer is formed by a GeH 4 plasma enhanced deposition.

5 . The method as recited in claim 1 , wherein the p-type layer, the intrinsic layer and the n-type layer are formed at a temperature of about 250 degrees Celsius.

6 . The method as recited in claim 1 , wherein the buffer layer aligns band gap energies between the transparent electrode and the p-type layer.

7 . The method as recited in claim 1 , further comprising adjusting a deposition power for the p-type layer to improve device efficiency.

8 . The method as recited in claim 1 , wherein the p-type layer includes a form of silicon.

9 . The method as recited in claim 8 , wherein the p-type layer includes at least one of amorphous silicon, amorphous silicon carbide, hydrogenated amorphous silicon, or hydrogenated amorphous silicon carbide.

10 . A method for forming a photovoltaic device, comprising:

forming a transparent electrode on a transparent substrate, the transparent electrode having a first Fermi level;

adjusting a deposition power for depositing a buffer layer including germanium on the transparent electrode, the deposition power being configured to improve device efficiency, the buffer layer having a Fermi level aligned with the first Fermi level;

depositing a p-type layer on the buffer layer, the p-type layer having a conduction band level aligned with a conduction band level of the buffer layer;

forming an intrinsic layer on the p-type layer; and

forming an n-type layer on the intrinsic layer.

11 . The method as recited in claim 10 , wherein depositing the buffer layer includes depositing at least one of a hydrogenated amorphous silicon germanium alloy, a hydrogenated microcrystalline silicon-germanium alloy, a hydrogenated amorphous germanium or a hydrogenated microcrystalline germanium.

12 . The method as recited in claim 10 , wherein the deposition power is increased to increase fill factor.

13 . The method as recited in claim 10 , wherein the buffer layer is formed by a GeH 4 plasma enhanced deposition.

14 . The method as recited in claim 10 , wherein the p-type layer, the intrinsic layer and the n-type layer are formed at a temperature of about 250 degrees Celsius.

15 . The method as recited in claim 10 , further comprising adjusting a deposition power for the p-type layer to improve device efficiency.

16 . The method as recited in claim 10 , wherein the p-type layer includes a form of silicon.

17 . The method as recited in claim 16 , wherein the p-type layer includes at least one of amorphous silicon, amorphous silicon carbide, hydrogenated amorphous silicon, or hydrogenated amorphous silicon carbide.

18 . A method for forming a photovoltaic device, comprising:

forming a transparent conductive oxide on a transparent substrate;

adjusting a first deposition power for depositing a buffer layer including germanium on the transparent electrode, the first deposition power being configured to improve device efficiency;

adjusting a second deposition power for depositing a p-type amorphous layer on the buffer layer such that the second deposition power is configured to improve device efficiency;

forming an amorphous silicon intrinsic layer on the p-type layer;

forming an amorphous silicon n-type layer on the intrinsic layer; and

forming a back reflector on the n-type layer.

19 . The method as recited in claim 18 , wherein depositing the buffer layer includes depositing at least one of a hydrogenated amorphous silicon germanium alloy, a hydrogenated microcrystalline silicon-germanium alloy, a hydrogenated amorphous germanium or a hydrogenated microcrystalline germanium.

20 . The method as recited in claim 18 , wherein the p-type layer includes at least one of amorphous silicon, amorphous silicon carbide, hydrogenated amorphous silicon, or hydrogenated amorphous silicon carbide.

21 . A method for forming a photovoltaic device, comprising:

forming a transparent electrode on a transparent substrate, the transparent electrode having a first Fermi level;

depositing a buffer layer including germanium on the transparent electrode, the buffer layer having a Fermi level substantially aligned with the first Fermi level;

adjusting a deposition power for forming a p-type layer on the buffer layer, the deposition power being configured to improve device efficiency, the p-type layer having a conduction band level aligned with a conduction band level of the buffer layer;

forming an intrinsic layer on the p-type layer; and

forming an n-type layer on the intrinsic layer.

22 . The method as recited in claim 21 , wherein the buffer layer aligns band gap energies between the transparent electrode and the p-type layer.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 28, 2012
From: ABOU-KANDIL, AHMED; HONG, AUGUSTIN J.; KIM, JEEHWAN; SADANA, DEVENDRA K.
To: INTERNATIONAL BUSINESS MACHINES CORPORATION
Reel/Frame 027775/0352 →