IP Library Granted Patent US 9,234,660
Granted Patent B2
US 9,234,660 · App. 13/417,142 · Granted Jan 12, 2016

Gradual oxidation with heat transfer

Inventors: Jeffrey Armstrong (Exeter, NH); Boris A. Maslov (Irvine, CA)
Assignee: ENER-CORE POWER, INC.
F23G7/068F02M21/0215F02M21/0227F22B1/22F23G7/07F23N5/022F23C2203/00F23C2203/10F23C2900/99001F23N2025/16Y02E20/342Y02T10/32
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Quick Facts
Patent No.
US 9,234,660
App. No.
13/417,142
Granted
Jan 12, 2016
Kind
B2
Abstract

Described herein are embodiments of systems and methods for oxidizing gases. In some embodiments, a reaction chamber is configured to receive a fuel gas and maintain the gas at a temperature within the reaction chamber that is above an autoignition temperature of the gas. The reaction chamber may also be configured to maintain a reaction temperature within the reaction chamber below a flameout temperature. In some embodiments, heat and product gases from the oxidation process can be used, for example, to drive a turbine, reciprocating engine, and injected back into the reaction chamber.

Claims (33)

1. A method for oxidizing a fuel, comprising:

determining a temperature within a reaction chamber of an oxidizer, the reaction chamber having an inlet and an outlet and being configured to maintain gradual oxidation of an oxidizable fuel;

outputting a first signal to reduce the temperature within the reaction chamber when the temperature within the reaction chamber approaches a flameout temperature, such that the temperature remains beneath the flameout temperature;

calculating an adiabatic reaction temperature within the reaction chamber; and

outputting a second signal to reduce the temperature within the reaction chamber when the calculated adiabatic reaction temperature within the reaction chamber exceeds the flameout temperature.

2. The method of claim 1 , wherein the first or second signal comprises instruction to remove heat from the reaction chamber.

3. The method of claim 1 , wherein the first or second signal comprises instruction to reduce the temperature by introducing a fluid into the reaction chamber.

4. The method of claim 3 , wherein the first or second signal comprises instruction to evacuate the fluid from the reaction chamber.

5. The method of claim 4 , wherein the instruction to evacuate the fluid from the reaction chamber comprises evacuating the fluid in the form of steam.

6. The method of claim 1 , further comprising repeatedly calculating, based on data of the oxidizable fuel, the adiabatic reaction temperature within the reaction chamber.

7. The method of claim 1 , wherein the first signal to reduce the temperature within the reaction chamber is output when the temperature within the reaction chamber exceeds 2300° F.

8. The method of claim 1 , wherein the first signal to reduce the temperature within the reaction chamber is output when the temperature approaches a flameout temperature of at least one of hydrogen, methane, ethane, ethylene, natural gas, propane, propylene, propadiene, n-butane, iso-butane, butylene-1, butadiene, iso-pentane, n-pentane, acetylene, hexane, and carbon monoxide.

9. The method of claim 8 , wherein the first signal is output when the temperature increases to the flameout temperature.

10. A method for oxidizing a fuel, comprising:

determining a temperature within a reaction chamber of an oxidizer, the reaction chamber having an inlet and an outlet and being configured to maintain gradual oxidation of an oxidizable fuel;

outputting a first signal to a heat exchanger to draw heat from the reaction chamber when the temperature within the reaction chamber approaches a flameout temperature;

calculating an adiabatic reaction temperature within the reaction chamber; and

outputting a second signal to reduce the temperature within the reaction chamber when the calculated adiabatic reaction temperature within the reaction chamber exceeds the flameout temperature.

11. The method of claim 10 , wherein the first or second signal comprises instructions to draw heat from the reaction chamber by introducing a fluid into the reaction chamber.

12. The method of claim 11 , wherein the first or second signal comprises instructions to evacuate the fluid from the reaction chamber.

13. The method of claim 12 , wherein the instructions to evacuate the fluid from the reaction chamber comprise instructions to evacuate the fluid in the form of steam.

14. The method of claim 10 , wherein the first signal to reduce the temperature within the reaction chamber is output when the temperature within the reaction chamber exceeds 2300° F.

15. The method of claim 10 , wherein the first signal to reduce the temperature within the reaction chamber is output when the temperature exceeds a flameout temperature of at least one of hydrogen, methane, ethane, ethylene, natural gas, propane, propylene, propadiene, n-butane, iso-butane, butylene-1, butadiene, iso-pentane, n-pentane, acetylene, hexane, and carbon monoxide.

16. A method for oxidizing a fuel, comprising:

determining a temperature within a reaction chamber of an oxidizer, the reaction chamber having an inlet and an outlet and being configured to maintain gradual oxidation of an oxidizable fuel;

calculating an adiabatic reaction temperature within the reaction chamber;

determining, with a sensor, when the calculated adiabatic reaction temperature within the reaction chamber exceeds a flameout temperature of the fuel within the reaction chamber; and

outputting a signal to reduce the temperature within the reaction chamber when the calculated adiabatic reaction temperature exceeds the flameout temperature.

17. The method of claim 16 , wherein the calculated adiabatic reaction temperature is based on the oxidizable fuel and an oxidant within the reaction chamber.

18. The method of claim 16 , wherein the signal comprises instruction to remove heat from the reaction chamber.

19. The method of claim 16 , wherein the signal comprises instruction to reduce the temperature by introducing a liquid into the reaction chamber.

20. The method of claim 16 , wherein the signal to reduce the temperature within the reaction chamber is output when the temperature within the reaction chamber exceeds 2300° F.

21. The method of claim 16 , wherein the signal to reduce the temperature within the reaction chamber is output when the temperature exceeds a flameout temperature of at least one of hydrogen, methane, ethane, ethylene, natural gas, propane, propylene, propadiene, n-butane, iso-butane, butylene-1, butadiene, iso-pentane, n-pentane, acetylene, hexane, and carbon monoxide.

Assignments (9)
CORRECTIVE ASSIGNMENT TO CORRECT THE RECEIVING PARTY'S DATA PREVIOUSLY RECORDED AT REEL: 061981 FRAME: 0222. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded May 23, 2023
From: ENER-CORE POWER, INC.
To: REDUCTONOX CORPORATION
Reel/Frame 063727/0474 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 5, 2022
From: ENER-CORE POWER, INC.
To: REDUCTONOX CORPORATION
Reel/Frame 061981/0222 →
RELEASE OF SECURITY INTEREST Recorded Jan 20, 2015
From: RNS FLEX, LLC
To: ENER-CORE POWER, INC.
Reel/Frame 034764/0851 →
RELEASE OF SECURITY INTEREST Recorded Jan 16, 2015
From: HUDSON BAY MASTER FUND LTD.
To: ENER-CORE POWER, INC.
Reel/Frame 034740/0663 →
ASSIGNMENT FOR SECURITY PATENTS Recorded Apr 16, 2014
From: ENER-CORE POWER, INC.
To: HUDSON BAY MASTER FUND LTD.
Reel/Frame 032699/0869 →
CHANGE OF NAME Recorded Jul 11, 2013
From: FLEX POWER GENERATION, INC.
To: ENER-CORE POWER, INC.
Reel/Frame 030791/0910 →
SECURITY AGREEMENT Recorded Feb 1, 2013
From: FLEX POWER GENERATION, INC.
To: RNS FLEX, LLC
Reel/Frame 029734/0469 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 22, 2013
From: FLEXENERGY, INC.
To: FLEX POWER GENERATION, INC.
Reel/Frame 029673/0255 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 30, 2012
From: ARMSTRONG, JEFFREY; MASLOV, BORIS A.
To: FLEXENERGY, INC.
Reel/Frame 028131/0802 →
Continuity (1)
Related Publication 20130232876A1 · Sep 12, 2013