IP Library Granted Patent US 8,596,078
Granted Patent B2
US 8,596,078 · App. 13/418,039 · Granted Dec 3, 2013

System and methods for actively controlling an HVAC system based on air cleaning requirements

Inventors: Stephen Williams (Waunakee, WI); Marwan E. Estiban (Madison, WI); Jameson P. Gavin (Madison, WI)
Assignee: Research Products Corporation
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Quick Facts
Patent No.
US 8,596,078
App. No.
13/418,039
Filed
Mar 12, 2012
Granted
Dec 3, 2013
Kind
B2
Art Unit
3744
USPC
62/157
Abstract

An active air cleaning controller is connected to a forced air heating, ventilation and air conditioning (HVAC) system. The active air cleaning controller uses call signals from a thermostat to the HVAC system and/or sensor signals to determine when, and for how long, the blower of the HVAC system has been active and whether to independently activate the blower. The active air cleaning controller uses at least the collected information regarding the blower run time to determine when to activate the blower, in addition to its use within the HVAC system, to cycle and thus clean the air in a living environment independently of call signals used to activate heating and/or cooling functions of the HVAC system.

Claims (50)

1. A method for automatically controlling a blower of an HVAC system, comprising:

monitoring at least a first call line from a thermostat to the HVAC system for a presence or an absence of a call signal on at least the first call line over a given monitoring time period;

determining an amount of run time that the blower of the HVAC system has been active in response to the presence or absence of the call signal on at least the first call line of the HVAC system over a given measurement time period throughout the given monitoring time period;

determining if there is an amount of time left in the monitoring period;

adjusting, if there is an amount of time left in the monitoring period, the amount of time left in the monitoring period by a total time of the given measurement period;

determining an amount of remaining run time that the blower of the HVAC system is desired to be active during the given monitoring period;

determining if an amount of adjusted time remaining in the monitoring period is not equal to the remaining run time that the blower of the HVAC system is to be active; and

activating, if the amount of time left in the monitoring period is equal to the determined amount of remaining run time that the blower of the HVAC system is to be active, the blower of the HVAC system.

2. The method of claim 1 , wherein activating the blower of the HVAC system comprises sending a call signal across a call line connected to the HVAC system.

3. The method of claim 1 , further comprising:

waiting a first time period after a call for cooling before activating the blower of the HVAC system.

4. A method for automatically controlling a blower comprising:

monitoring a state of the blower over a given monitoring time period;

determining a current cumulative length of blower operation during a given measurement time period throughout the given monitoring time period;

determining if there is an amount of time left in the monitoring period;

adjusting, if there is an amount of time left in the monitoring period, the amount of time left in the monitoring period by the total time of the given measurement period;

determining an amount of desired remaining blower runtime based on the current cumulative amount of time of blower operation; and

activating the blower if the amount of desired remaining blower runtime is at least as long as an amount of time remaining in the time period.

5. The method of claim 4 , wherein monitoring a state of the blower over a time period comprises monitoring at least one call line from a control system at least indirectly connected to the blower.

6. The method of claim 5 , wherein monitoring at least one call line of a control system at least indirectly connected to the blower comprises monitoring one or more of a heating call line, a cooling call line and a blower call line of an HVAC system.

7. The method of claim 6 , wherein the control system at least indirectly connected to the blower is a zone panel of an HVAC system associated with the blower.

8. The method of claim 5 , wherein the control system at least indirectly connected to the blower is a thermostat of an HVAC system associated with the blower.

9. A controller system for an HVAC system to actively clean air, comprising:

a thermostat in operable communication with an HVAC system, wherein the thermostat includes a first timer representing a remaining time of a blower run time monitoring time period, and a second timer representing a remaining runtime of the blower; and

an HVAC blower incorporated into the HVAC system, the HVAC blower is in operable communication with the thermostat, wherein the thermostat activates the HVAC blower if the remaining runtime of the blower is equal to the remaining time of the blower run time monitoring time period.

10. The controller system of claim 9 , wherein an air cleaning controller is integrated into the thermostat, the air cleaning controller includes the first and second timers.

11. The controller system of claim 9 , wherein the second timer responds to call signals of one or more of a heating call line, a cooling call line, or a blower call line to track the cumulative runtime of the blower or the remaining runtime of the blower.

12. The controller system of claim 9 , wherein:

the first timer is a count-up timer that tracks an elapsed time of the first time period; and

the second timer is a count-up timer that tracks a cumulative runtime of the blower.

13. The controller system of claim 9 , wherein:

the first timer is a count-down timer that tracks the remaining time of the first time period; and

the second timer is a count-down timer that tracks a remaining runtime of the blower.

14. The controller system of claim 9 , further comprising an air cleaning unit in operable communication with the HVAC blower.

15. The controller system of claim 14 , wherein the air cleaning unit is in operable communication with the thermostat.

16. A method for automatically controlling a blower of an HVAC system, comprising:

measuring an amount of time in a monitoring period in a first timer;

measuring an amount of time the blower of the HVAC system has been operating based upon calls to the HVAC system initiated by a thermostat in a second timer;

reducing a predetermined amount of time of total air cleaning stored in a third timer by the amount of time the blower of the HVAC system has been operating in the second timer;

comparing the amount of time of total air cleaning stored in the third timer with the amount of time in the monitoring period in the first timer; and

activating the blower of the HVAC system if the amount of time in the monitoring period in the first timer is not greater than the amount of time of total air cleaning stored in the third timer.

17. The method of claim 16 , further comprising:

repeating, if the amount of time in the monitoring period in the first timer is greater than the amount of time of total air cleaning stored in the third timer, the steps of:

measuring an amount of time the blower of the HVAC system has been operating based upon heating or cooling calls initiated by a thermostat in a second timer;

reducing a predetermined amount of time of total air cleaning stored in a third timer by the amount of time the blower of the HVAC system has been operating in the second timer;

comparing the amount of time of total air cleaning stored in the third timer with the amount of time in the monitoring period in the first timer; and

activating the blower of the HVAC system if the amount of time in the monitoring period in the first timer is not greater than the amount of time of total air cleaning stored in the third timer.

18. The method of claim 16 , further comprising monitoring at least a first call line from a thermostat to the HVAC system for a presence or absence of a blower call signal during the monitoring period, wherein the monitoring step occurs after the step of measuring an amount of time in a monitoring period in a first timer.

19. The method of claim 16 , further comprising running the blower of the HVAC system until the completion of the amount of time in the monitoring period, wherein the running step occurs after the step of activating the blower of the HVAC system.

20. The method of claim 16 , wherein the method steps are performed by the thermostat, the thermostat being in communication with the HVAC system.

Assignments (4)
ASSIGNMENT OF PATENT SECURITY AGREEMENT, RECORDED ON OCTOBER 15, 2025 AT REEL/FRAME 73109/0707 Recorded Jul 16, 2026
From: GOLDMAN SACHS BANK USA, AS EXISTING AGENT
To: WELLS FARGO BANK, NATIONAL ASSOCIATION, AS SUCCESSOR AGENT
Reel/Frame 075998/0444 →
PATENT SECURITY AGREEMENT Recorded Oct 15, 2025
From: RESEARCH PRODUCTS CORPORATION; DRI-STEEM CORPORATION; EWC CONTROLS, LLC
To: GOLDMAN SACHS BANK USA, AS COLLATERAL AGENT
Reel/Frame 073109/0707 →
SECURITY INTEREST Recorded Oct 6, 2025
From: RESEARCH PRODUCTS CORPORATION; DRI-STEEM CORPORATION; EWC CONTROLS, LLC
To: U.S. BANK NATIONAL ASSOCIATION
Reel/Frame 073007/0564 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 23, 2013
From: WILLIAMS, STEPHEN; ESTIBAN, MARWAN E; GAVIN, JAMESON P
To: RESEARCH PRODUCTS CORPORATION
Reel/Frame 031459/0751 →
Continuity (3)
Continuation 12353852 · Jan 14, 2009
Provisional Application 61020892 · Jan 14, 2008
Related Publication 20120196524A1 · Aug 2, 2012