IP Library › Granted Patent US 10,751,436
Granted Patent B2
US 10,751,436 · App. 13/424,107 · Granted Aug 25, 2020

Wrapping protector for sterilization trays

Inventor: Shaun Sweeney (Wayne, NJ)
Assignee: Cygnus Medical, LLC
A61L2/28A61B50/00A61L2/26A61B50/33A61B2050/002A61B2090/0807A61B2090/0813A61L2202/182A61L2202/24
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Quick Facts
Patent No.
US 10,751,436
App. No.
13/424,107
Granted
Aug 25, 2020
Kind
B2
Abstract

The present invention is directed at methods of preventing damages of a sterilization wrap for surgical instruments by utilizing tray belts. The tray belts are composed of an elongate member of substantially same width and a fastening means for connecting the two ends of the member. The methods comprise the steps of placing surgical instruments inside a sterilization tray, securely the tray belts around the tray, and wrapping a sterile wrap around the tray to form a sterilization pack. The methods may further comprise securing additional tray belts around the sterilization pack.

Claims (46)

1. A method of preventing damage to a sterilization pack for surgical instruments, comprising the steps of:

providing a tray, said tray having a width, a length, and a depth;

placing said surgical instruments inside said tray;

wrapping at least one inside tray belt around said tray, said at least one inside tray belt being an elongate member having a width and a length;

securing said at least one inside tray belt around said tray by fastening two ends of the elongate member to each other;

wrapping a sterile wrap, in a form of a sheet, around said tray and said at least one inside tray belt to form said sterilization pack; and

wrapping two or more outside tray belts around said sterile wrap, said two or more outside tray belts each being an elongate member having a width and a length;

securing said two or more outside tray belts and loose ends of said sterile wrap with fasteners, the fasteners including adhesive that changes color upon being exposed to sterilization conditions.

2. The method of claim 1 , wherein said at least one inside tray belt extends along and adjacent to a lengthwise edge of said tray.

3. The method of claim 1 , wherein at least one of said two or more outside tray belts extends along and adjacent to an edge of said sterilization pack.

4. The method of claim 1 , wherein said at least one inside tray belt and said two or more outside tray belts are made of heavy duty cloth, linen, cellulose, rayon, nylon, polyester, or polyolefin.

5. The method of claim 1 , wherein the fasteners further include hook-and-loop fasteners.

6. The method of claim 5 , wherein said hook-and-loop fasteners are made of nylon, polyester or Teflon.

7. The method of claim 1 , wherein said width of said elongated member of said at least one inside tray belt and of said two or more outside tray belts is about 4 inches.

8. The method of claim 1 , wherein said at least one inside tray belt and said two or more outside tray belts are provided from a continuous roll of tray belt material.

9. The method of claim 8 , wherein said continuous roll includes perforations at a plurality of intervals along the tray belt material.

10. The method of claim 1 , further comprising the step of providing a tray liner inside said tray for receiving said surgical instruments.

11. The method of claim 1 , wherein said at least one inside tray belt extends adjacent to a corner of said tray, the corner being where three sides of said tray meet.

12. The method of claim 1 , wherein a first one of said two or more outside tray belts extends along and adjacent to a first edge of said sterilization pack and a second one of said two or more outside tray belts extends along and adjacent to a second edge of said sterilization pack.

13. A method of preventing damage of a sterilization pack for surgical instruments, comprising the steps of:

providing a tray, said tray having a width, a length, and a depth;

placing said surgical instruments inside said tray;

wrapping a sterile wrap, in a form of a sheet, around said tray to form said sterilization pack;

providing two or more tray belts, each of said two or more tray belts being an elongate member with two ends, said two or more tray belts comprised of a material permeable to sterilizing gases; and

securing said two or more tray belts around said sterilization pack by fastening said two ends of said member;

wherein a first one of said two or more tray belts extends along and adjacent to a first edge of said sterilization pack and a second one of said two or more tray belts extends along and adjacent to a second edge of said sterilization pack,

wherein each of said two or more tray belts also extends adjacent to at least one corner of said sterilization pack, the at least one corners being where three sides of said sterilization pack meet.

14. The method of claim 13 , further comprises the step of providing corner protectors to said tray prior to the step of wrapping said sterile wrap around said tray.

15. The method of claim 13 , further comprising the step of wrapping at least one inside tray belt around said tray prior to wrapping said tray in the sterile wrap, the at least one inside tray belt extending along and adjacent to a lengthwise edge of said tray.

16. The method of claim 13 , further comprising the step of securing loose ends of the sterile wrap with adhesive tape that changes color upon being exposed to sterilization conditions.

17. The method of claim 13 , further comprising the step of providing a tray liner inside said tray for receiving said surgical instruments.

18. The method of claim 13 , wherein said fastener includes an adhesive designed to change color upon being exposed to sterilization conditions.

19. The method of claim 13 , wherein said two or more tray belts are provided from a continuous roll of tray belt material, said continuous roll including perforations at a plurality of intervals along the tray belt material.

20. The method of claim 13 , wherein the step of providing two or more tray belts includes providing two or more tray belts comprised of a cellulose material.

21. The method of claim 13 , the step of providing two or more tray belts includes providing two or more tray belts comprised of a material that is permeable to ethylene oxide and steam.

22. An apparatus for sterilization, comprising:

a sterilization tray, said tray having a width, a length, and a depth;

surgical instruments inside said sterilization tray;

a sterile wrap, in a form of a sheet, wrapped around and enclosing said sterilization tray to form a sterilization pack; and

two or more tray belts, each of said two or more tray belts being an elongate member with two ends and comprised of a material permeable to sterilizing gases, secured around said sterilization pack outside of said sterile wrap by fastening the two ends of each of said two or more outside tray belts;

wherein a first one of said two or more tray belts extends along and adjacent to a first edge of said sterilization pack and a second one of said two or more tray belts extends along and adjacent to a second edge of said sterilization pack, and

wherein said two or more outside tray belts each extend adjacent to corners of said sterilization pack, the corners of said sterilization pack being where three sides of said sterilization pack meet.

23. The apparatus according to claim 22 , further comprising a continuous roll of tray belt material, wherein said two or more tray belts are provided from the continuous roll of tray belt material.

24. The apparatus according to claim 22 , wherein loose ends of said sterile wrap are secured with an adhesive tape, wherein the adhesive tape changes color upon being exposed to sterilization conditions.

25. The apparatus of claim 22 , wherein the material permeable to sterilizing gases is a cellulose material.

26. The apparatus of claim 22 , wherein the sterilizing gases to which the material is permeable include ethylene oxide and steam.

Assignments (3)
SECURITY INTEREST Recorded Jul 21, 2025
From: CYGNUS MEDICAL L.L.C.
To: ALTER DOMUS (US) LLC, AS AGENT
Reel/Frame 071777/0362 →
SECURITY INTEREST Recorded Jul 17, 2025
From: CYGNUS MEDICAL L.L.C.
To: ANTARES CAPITAL LP, AS AGENT
Reel/Frame 071747/0527 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 28, 2014
From: SWEENEY, SHAUN
To: CYGNUS MEDICAL, LLC
Reel/Frame 032557/0222 →
Continuity (2)
Provisional Application 61454096 · Mar 18, 2011
Related Publication 20130042576A1 · Feb 21, 2013