IP Library Granted Patent US 8,761,627
Granted Patent B2
US 8,761,627 · App. 13/430,329 · Granted Jun 24, 2014

Heating apparatus and image forming apparatus having the same

Inventor: Yasuhiro Maruyama (Kasugai, JP)
Assignee: Brother Kogyo Kabushiki Kaisha
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 8,761,627
App. No.
13/430,329
Granted
Jun 24, 2014
Kind
B2
Abstract

A heating apparatus includes a heater, a current-feed switching circuit configured to switch turning-on/off of current-feeding from an AC power source to the heater, thereby feeding current from the AC power source to the heater at a predetermined current-feed ratio, a temperature detector configured to detect a heating temperature of the heater, and a current-feed controller configured to control the current-feed ratio of the current-feed switching circuit such that the detection temperature of the temperature detector falls within a target range. The current-feed controller performs at least one pair of ON lock current-feed control to fix the current-feed ratio to almost 100% in a first period and OFF lock current-feed control to fix the current-feed ratio to almost 0% in a second period every predetermined control period of the current-feed switching circuit.

Claims (43)

1. A heating apparatus comprising:

a heater;

a current-feed switching circuit configured to switch turning-on/off of current-feeding from an AC power source to the heater, thereby feeding current from the AC power source to the heater at a current-feed ratio,

the current-feed switching circuit being further configured to perform ON lock current-feed control in which a current-feed ratio is fixed to almost 100%, OFF lock current-feed control in which the current-feed ratio is fixed to almost 0%, and predetermined current-feed control in which the current is fed at a predetermined current-feed ratio that is different from almost 100% and almost 0%;

a temperature detector configured to detect a heating temperature of the heater; and

a current-feed controller configured to control the current-feed ratio of the current-feed switching circuit such that the detection temperature of the temperature detector is within a target range,

the current-feed controller being further configured to perform the ON lock current-feed control for a first period, the OFF lock current-feed control for a second period, and the predetermined current-feed control for a third period, such that each of the ON lock current-feed control, the OFF lock current-feed control, and the predetermined current-feed control is performed at least once, each at a different timing, within a predetermined control period.

2. The heating apparatus according to claim 1 , wherein the predetermined control period is set to be equal to or smaller than a thermal time constant of the heater.

3. The heating apparatus according to claim 1 , wherein the current-feed controller performs the ON lock current-feed control and the OFF lock current-feed control successively.

4. The heating apparatus according to claim 3 , wherein the current-feed controller performs successive processing of the ON lock current-feed control and the OFF lock current-feed control at a beginning of the predetermined control period.

5. The heating apparatus according to claim 4 , wherein the current-feed controller controls the current-feed switching circuit such that the current-feed ratio is set to the predetermined current-feed ratio after the heating temperature reaches the target temperature range, the predetermined current-feed ratio being substantially constant, and

the first period and the second period are set based on the predetermined current-feed ratio.

6. The heating apparatus according to claim 1 , wherein:

the current-feed controller controls the current-feed switching circuit such that the current-feed ratio is set to the predetermined current-feed ratio after the heating temperature reaches the target temperature range, the predetermined current-feed ratio being substantially constant; and

the first period and the second period are set based on the predetermined current-feed ratio.

7. The heating apparatus according to claim 6 , wherein the first period and the second period are set such that a ratio of the first period to a sum of the first period and the second period is equal to the predetermined current-feed ratio.

8. The heating apparatus according to claim 6 , wherein the first period and the second period are set such that a ratio of the first period to a sum of the first period and the second period is equal to the predetermined current-feed ratio taking into consideration of a first-order lag.

9. An image forming apparatus comprising:

an image forming unit configured to form a toner image on a recording medium; and

the heating apparatus according to claim 1 as a fusing unit that fuses the toner image formed on the recording medium on the recording medium.

10. An image forming apparatus comprising:

an image forming unit configured to form an image on a recording medium;

a fusing unit including a heater and configured to fuse the image on the recording medium when the recording medium passes;

a current-feed switching circuit configured to switch turning-on/off of current-feeding from an AC power source to the heater, thereby feeding current from the AC power source to the heater at a current-feed ratio,

the current-feed switching circuit being further configured to perform ON lock current-feed control in which a current-feed ratio is fixed to almost 100%, OFF lock current-feed control in which the current-feed ratio is fixed to almost 0%, and predetermined current-feed control in which the current is fed at a predetermined current-feed ratio that is different from almost 100% and almost 0%;

a temperature detector configured to detect a heating temperature of the heater; and

a current-feed controller configured to control the current-feed switching circuit such that a detection temperature of the temperature detector is within a target range by changing the current-feed ratio,

the current-feed controller being further configured to: perform the ON lock current-feed control for a first period, perform the OFF lock current-feed control for a second period, and perform the predetermined current-feed control for a third period, such that each of the ON lock current-feed control, the OFF lock current-feed control, and the predetermined current-feed control is performed at least once, each at a different timing, within a predetermined control period.

11. The image forming apparatus according to claim 10 , wherein the predetermined control period is set to be equal to or smaller than a thermal time constant of the heater.

12. The image forming apparatus according to claim 10 , wherein the predetermined control period is a passage time during which a sheet of the recording medium passes through the fusing unit.

13. The image forming apparatus according to claim 10 , wherein the current-feed controller performs the ON lock current-feed control and the OFF lock current-feed control successively.

14. The image forming apparatus according to claim 10 , wherein:

the current-feed controller controls the current-feed switching circuit such that the current-feed ratio is the predetermined current-feed ratio which is substantially constant after the heating temperature reaches a predetermined temperature; and

the first period and the second period are set based on the predetermined current-feed ratio.

15. The image forming apparatus according to claim 14 , wherein the first period and the second period are set such that a ratio of the first period to a sum of the first period and the second period is equal to the predetermined current-feed ratio.

16. The image forming apparatus according to claim 14 , wherein the first period and the second period are set such that a ratio of the first period to a sum of the first period and the second period is equal to the predetermined current-feed ratio taking into consideration of a first-order lag.

17. A heating apparatus comprising:

a heater;

a current-feed switching circuit configured to switch turning-on/off of current-feeding from an AC power source to the heater, thereby feeding current from the AC power source to the heater at a current-feed ratio,

the current-feed switching circuit being further configured to perform ON lock current-feed control in which a current-feed ratio is fixed to almost 100%, OFF lock current-feed control in which the current-feed ratio is fixed to almost 0%, and predetermined current-feed control in which the current is fed at a predetermined current-feed ratio that is different from almost 100% and almost 0%;

a temperature detector configured to detect a heating temperature of the heater; and

a current-feed controller configured to control the current-feed ratio of the current-feed switching circuit such that the detection temperature of the temperature detector is within a target range,

the current-feed controller being further configured to perform: the ON lock current-feed control for a first period, the OFF lock current-feed control for a second period, and the predetermined current-feed control for a third period, such that each of the ON lock current-feed control, the OFF lock current-feed control, and the predetermined current-feed control is performed at least once within a predetermined control period.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 26, 2012
From: MARUYAMA, YASUHIRO
To: BROTHER KOGYO KABUSHIKI KAISHA
Reel/Frame 027929/0336 →
Priority Claims (1)
JP 2011-115765 · May 24, 2011 · national
Continuity (1)
Related Publication 20120301171A1 · Nov 29, 2012