IP Library Granted Patent US 9,449,632
Granted Patent B2
US 9,449,632 · App. 13/432,931 · Granted Sep 20, 2016

Method for manufacturing magnetic recording medium, and magnetic recording/reproducing apparatus

View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 9,449,632
App. No.
13/432,931
Granted
Sep 20, 2016
Kind
B2
Abstract

A method for manufacturing a magnetic recording medium including at least a non-magnetic substrate, a soft magnetic underlayer, an orientation control layer that controls an orientation of an immediate upper layer, and a perpendicular magnetic layer in which a magnetization easy axis is mainly perpendicularly oriented with respect to the non-magnetic substrate so as to be laminated one another on the non-magnetic substrate. The perpendicular magnetic layer includes two or more magnetic layers, and each layer is subjected to a crystal growth such that each crystal grain composing each magnetic layer forms a columnar crystal continuous in a thickness direction together with the crystal grains composing the orientation control layer. The orientation control layer, formed of a Co—Cr alloy, is formed by the reactive sputtering using a mixture of a sputtering gas and nitrogen.

Claims (12)

1. A method for manufacturing a magnetic recording medium comprising at least a non-magnetic substrate, a soft magnetic underlayer, an orientation control layer that controls an orientation of an immediate upper layer, and a perpendicular magnetic layer in which a magnetization easy axis is mainly perpendicularly oriented with respect to the non-magnetic substrate so as to be laminated one another on the non-magnetic substrate, characterized in that:

the perpendicular magnetic layer includes two or more magnetic layers, and each layer is subjected to a crystal growth such that each crystal grain composing each magnetic layer forms a columnar crystal continuous in a thickness direction together with the crystal grains composing the orientation control layer, wherein

the orientation control layer, formed of a Co—Cr alloy, is formed by reactive sputtering using a mixture of a sputtering gas and nitrogen, thereby causing the nitrogen to be doped in the crystal grains of the Co—Cr alloy within a range from 3 atomic % to 15 atomic %, and

wherein, in a corrugated surface in which a top part of each columnar crystal composing the orientation control layer is formed into a convex, a height from the topmost part of each columnar crystal to a boundary with the next columnar crystal is set to a value of an outer diameter or less of the columnar crystal.

2. The method for manufacturing the magnetic recording medium according to claim 1 , wherein the Co—Cr alloy contains Co within a range from 50 atomic % to 80 atomic % and Cr within a range from 20 atomic % to 50 atomic %.

3. The method for manufacturing the magnetic recording medium according to claim 1 , wherein the Co—Cr alloy contains at least one or more elements selected from Pt, B, Ta, Mo, Cu, Nd, W, Nb, Sm, Tb, Ru, and Re within a range from 1 atomic % to 10 atomic %.

4. The method for manufacturing the magnetic recording medium according to claim 1 , wherein the crystal grains composing the orientation control layer are set to have a grain diameter of 5 nm or less.

5. The method for manufacturing the magnetic recording medium according to claim 1 , wherein a Ru layer or a second orientation control layer containing Ru as a main component is formed on the orientation control layer.

6. The method for manufacturing the magnetic recording medium according to claim 1 , wherein the magnetic layer or the non-magnetic layer has a granular structure.

7. A magnetic recording/reproducing apparatus, comprising:

a magnetic recording medium manufactured by the manufacturing method according to claim 1 , and

a magnetic head for performing recording and reproducing of information with respect to the magnetic recording medium.

Assignments (4)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 15, 2024
From: RESONAC CORPORATION
To: RESONAC HARD DISK CORPORATION
Reel/Frame 069167/0673 →
CHANGE OF ADDRESS Recorded Feb 14, 2024
From: RESONAC CORPORATION
To: RESONAC CORPORATION
Reel/Frame 066599/0037 →
CHANGE OF NAME Recorded Jun 23, 2023
From: SHOWA DENKO K.K.
To: RESONAC CORPORATION
Reel/Frame 064082/0513 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 29, 2012
From: IRISAWA, TOSHIKAZU; HASHIMOTO, ATSUSHI
To: SHOWA DENKO K.K.
Reel/Frame 027957/0406 →