IP Library Patent Application 13433097
Patent Application
App. No. 13/433,097

NON-METAL-CONTAINING OXYANION REMOVAL FROM WATERS USING RARE EARTHS

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Patent No.
US None
App. No.
13/433,097
Abstract

The present disclosure is directed to the use of rare earth-containing additives, particularly rare earth-containing additives comprising rare earths of plural oxidation states, to remove non-metal-containing oxyanions.

Claims (51)

1 . A method, comprising:

receiving an oxyanion-containing water, the oxyanion is a non-metal-containing oxyanion comprising an element having atomic number of one of 16, 17, 35 or 53; and

contacting the oxyanion-containing water with a rare earth-containing additive to remove at least some the oxyanions from the oxyanion-containing water.

2 . The method of claim 1 , wherein the rare earth-containing additive removes at least most of the non-metal-containing oxyanions, and wherein the rare earth-containing additive comprises a water soluble cerium (III) salt.

3 . The method of claim 1 , wherein the rare earth-containing additive removes at least most of the non-metal-containing oxyanion, and wherein the rare earth-containing additive comprises a cerium (IV)-containing composition.

4 . The method of claim 1 , wherein the rare earth-containing additive removes at least most of the non-metal-containing oxyanion.

5 . The method of claim 1 , wherein the non-metal-containing oxyanion is chlorate.

6 . The method of claim 1 , wherein the non-metal-containing oxyanion is hypochlorite.

7 . The method of claim 1 , wherein the non-metal-containing oxyanion is hypoborite.

8 . The method of claim 1 , wherein the non-metal-containing oxyanion is thiosulfate.

9 . The method of claim 1 , wherein the rare earth-containing additive comprises cerium oxide, CeO 2 .

10 . The method of claim 1 , wherein the non-metal-containing oxyanion comprises one or more of hypophalous (XO − ), hypochlorous (ClO − ), hypobromous (BrO − ), hypoidous (IO − ), halites (OXO − ), chlorite (OClO − ), bromite (OBrO − ), halate (XO 3 − ), chlorate (ClO 3 − ), (BrO 3 − ), iodate (IO 3 − ), perhalates (XO 4 − ), perchlorate (ClO 4 ), perbromate (BrO 4 − ), periodate (IO 4 − , IO 6 4− , I 2+n O 10+4n (6+n)− , where n is positive integer greater than zero), sulfurous (SO 3 2− ), disulfurous (S 2 O 5 2− ), thiosulfate (S 2 O 3 2− ), dithionite (S 2 O 4 2− , polythionate (S n O 6 2− ), peroxodisulfate (S 2 O 8 2− ), poly, disulfate (S 2 O 7 2− ), trisulfate (S 3 O 10 2− ), tetrasulfate (S 4 O 13 2− ), and pentasulfate (S 5 O 16 2− ).

11 . A method, comprising:

receiving an oxyanion-containing water, the oxyanion comprising a non-metal-containing oxyanion comprising an element having atomic number of one of 16, 17, 35 or 53; and

contacting the oxyanion-containing water with a rare earth-containing additive comprising at least one of cerium (IV)-containing composition and a water soluble trivalent rare-earth containing composition to remove at least some of the oxyanions from the oxyanion-containing water.

12 . The method of claim 11 , wherein the non-metal-containing oxyanion comprises one or more of hypophalous (XO − ), hypochlorous (ClO − ), hypobromous (BrO − ), halites (OXO − ), chlorite (OClO − ), bromite (OBrO − ), halate (XO 3 − ), chlorate (ClO 3 − ), bromate (BrO 3 − ), perhalates (XO 4 − ), perchlorate (ClO 4 ), perbromate (BrO 4 − ), sulfurous (SO 3 2− ), disulfurous (S 2 O 5 2− ), thiosulfate (S 2 O 3 2− ), dithionite (S 2 O 4 2− , polythionate (S n O 6 2− ), peroxodisulfate (S 2 O 8 2− ), poly, disulfate (S 2 O 7 2− ), trisulfate (S 3 O 10 2− ), tetrasulfate (S 4 O 13 2− ), and pentasulfate (S 5 O 16 2− ), wherein the cerium (IV)-containing composition is water insoluble, wherein the trivalent rare earth-containing composition comprises primarily a cerium (III) salt, and wherein the rare earth-containing additive has a molar ratio of the water soluble trivalent rare earth-containing composition to the cerium (IV) containing composition of no more than about 1:0.5.

13 . The method of claim 11 , wherein the cerium (IV)-containing composition comprises cerium oxide (CeO 2 ).

14 . The method of claim 11 , wherein the non-metal-containing oxyanion is chlorate.

15 . The method of claim 11 , wherein the non-metal-containing oxyanion is hypochlorite.

16 . The method of claim 11 , wherein the non-metal-containing oxyanion is hypoborite.

17 . The method of claim 11 , wherein the non-metal-containing oxyanion is thiosulfate.

18 . The method of claim 11 , wherein the rare earth-containing additive comprises cerium oxide, CeO 2 .

19 . The method of claim 11 , wherein the contacting step further comprises contacting a water soluble cerium (III)-containing additive with the water and wherein the cerium (IV)-containing composition is formed in the water by at least one of the following steps:

(i) contacting the cerium (III)-containing additive with ozone;

(ii) contacting the cerium (III)-containing additive with ultraviolet radiation;

(iii) electrolyzing the cerium (III)-containing additive;

(iv) contacting the cerium (III)-containing additive with free oxygen and hydroxyl ions;

(v) aerating the cerium (III)-containing additive with molecular oxygen; and

(vi) contacting the cerium (III)-containing additive with an oxidant, the oxidant being one or more of chlorine, bromine, iodine, chloroamine, chlorine dioxide, trihalomethane, haloacetic acid, hydrogen peroxide, peroxygen compound, hypobromous acid, bromoamine, hypobromite, hypochlorous acid, isocyanurate, tricholoro-s-triazinetrione, hydantoin, bromochloro-dimethyldantoin, 1-bromo-3-chloro-5,5-dimethyldantoin, 1,3-dichloro-5,5-dimethyldantoin, sulfur dioxide, bisulfate, and monopersulfate.

20 . The method of claim 11 , wherein the rare earth-containing additive comprises a water soluble trivalent rare earth-containing composition and a nitrogen-containing material.

21 . A method, comprising:

receiving an oxyanion-containing stream derived from an electrolytic process, the oxyanion-containing stream comprising anions containing one or more elements having an atomic number of 16, 17, 35 and 53; and

contacting the oxyanion-containing stream with a rare earth-containing additive to remove at least some of the oxyanions from the oxyanion-containing stream.

22 . The method of claim 21 , wherein the non-metal-containing oxyanion comprises one of hypophalous (XO − ), hypochlorous (ClO − ), hypobromous (BrO − ), halites (OXO − ), chlorite (OClO − ), bromite (OBrO − ), halate (XO 3 − ), chlorate (ClO 3 ), bromate (BrO 3 − ), perhalates (XO 4 − ), perchlorate (ClO 4 − ), perbromate (BrO 4 − ), sulfurous (SO 3 2− ), disulfurous (S 2 O 5 2− ), thiosulfate (S 2 O 3 2− ), dithionite (S 2 O 4 2− , polythionate (S n O 6 2− ), peroxodisulfate (S 2 O 8 2− ), poly, disulfate (S 2 O 7 2− ), trisulfate (S 3 O 10 2− ), tetrasulfate (S 4 O 13 2− ), and pentasulfate (S 5 O 16 2− ) or mixture thereof.

23 . The method of claim 21 , wherein the electrolytic process is one of chloralkali electrolysis process, a salt splitting electrolytic process and a bipolar membrane electrodialysis process.

24 . The method of claim 21 , wherein the rare earth-containing additive removes at least most of the non-metal-containing oxyanion, and wherein the rare earth-containing additive comprises a water soluble cerium (III) salt.

25 . The method of claim 21 , wherein the rare earth-containing additive removes at least most of the non-metal containing oxyanion, and wherein the rare earth-containing additive comprises a cerium (IV)-containing composition.

26 . The method of claim 21 , wherein the rare earth-containing additive comprises cerium oxide, CeO 2 .

27 . The method of claim 21 , wherein the rare earth-containing additive removes at least most of the non-metal-containing oxyanion.

28 . The method of claim 21 , wherein the non-metal-containing oxyanion is chlorate.

29 . The method of claim 21 , wherein the non-metal-containing oxyanion is hypochlorite.

30 . The method of claim 21 , wherein the non-metal-containing oxyanion is hypoborite.

31 . The method of claim 21 , wherein the non-metal-containing oxyanion is thiosulfate.

32 . A system, comprising:

an input means for receiving, in a contact zone, an oxyanion-containing stream derived from an electrolytic process, the oxyanion-containing stream comprising anions containing one or more elements having an atomic number of 16, 17, 35 and 53;

a contacting means for contacting, in the contact zone, the oxyanion-containing stream with a rare earth-containing additive to remove at least some of the oxyanions from the oxyanion-containing stream and form an electrolytic stream substantially depleted of non-metal-containing oxyanions; and

an output means for exporting, from the contact zone, the electrolytic stream substantially depleted of non-metal-containing oxyanions.

33 . The system of claim 32 , wherein the electrolytic stream is derived from one of chloralkali electrolysis process, a salt splitting electrolytic process and a bipolar membrane electrodialysis process and wherein the non-metal-containing oxyanion is an oxyanion contains an element having an atomic number of 17.

34 . The system of claim 32 , wherein the contact zone is within one of the chloralkali electrolysis process, a salt splitting electrolytic process and a bipolar membrane electrodialysis process.

35 . The system of claim 32 , wherein the input means for receiving the oxyanion-containing stream comprises a side-stream of the electrolytic process.

36 . The system of claim 32 , wherein the non-metal-containing oxyanion is chlorate.

Assignments (4)
CORRECTIVE ASSIGNMENT TO CORRECT THE ASSIGNEE'S ADDRESS PREVIOUSLY RECORDED ON REEL 038340 FRAME 0265. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded May 3, 2016
From: MOLYCORP MINERALS, LLC; PP IV MOUNTAIN PASS II, INC.; PP IV MOUNTAIN PASS INC.; RCF IV SPEEDWAGON INC.
To: SECURE NATURAL RESOURCES LLC
Reel/Frame 038596/0138 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 21, 2016
From: MOLYCORP MINERALS, LLC; PP IV MOUNTAIN PASS II, INC.; PP IV MOUNTAIN PASS INC.; RCF IV SPEEDWAGON INC.
To: SECURE NATURAL RESOURCES LLC
Reel/Frame 038340/0265 →
SECURITY AGREEMENT Recorded Jun 11, 2012
From: MOLYCORP MINERALS, LLC
To: WELLS FARGO BANK, NATIONAL ASSOCIATION, AS COLLATERAL AGENT
Reel/Frame 028355/0440 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 11, 2012
From: HASSLER, CARL; BURBA, JOHN; CABLE, ROBERT
To: MOLYCORP MINERALS, LLC
Reel/Frame 028025/0578 →