Mixed fluid delivery system
An apparatus and method for operating and calibrating a paint mixture delivery system includes a positive displacement fluid cylinder and a linear transducer that monitors operation of the positive displacement fluid cylinder. A controller is connected to a servo drive whose operation manipulates the performance of the positive displacement fluid cylinder. Operation of the fluid delivery system is controlled such that the ratio of paint or resin to catalyst or hardener can be accurately controlled and calibration of the discrete fluid flow sensors can be quickly and conveniently calibrated to assure delivery of the respective fluids are the desired mixture ratio.
1. A mixed fluid paint delivery system comprising:
a cylinder type catalyst flow pump constructed to introduce an amount of a catalyst to a paint resin flow;
a transducer configured to monitor displacement of a piston of the cylinder type catalyst flow pump;
a flow meter associated the paint resin flow; and
a controller connected to the transducer and the flow meter associated with the paint resin flow, wherein the controller determines a catalyst flow rate from information acquired from the transducer that monitors displacement of the piston of the cylinder type catalyst flow pump, calculates a paint resin flow rate from information that includes the catalyst flow rate and a total flow volume of the mixed catalyst and the paint resin flow measured by and acquired from a user, automatically manipulates operation of the cylinder type catalyst flow pump to provide a paint resin and catalyst mixture having a desired paint resin to catalyst ratio, and assigns a new value associated with operation of the flow meter associated with the paint resin flow if a value acquired from the flow meter associated with the paint resin flow is beyond a desired range relative to the paint resin flow rate calculated by the controller from the catalyst flow rate and the total flow volume of the mixed catalyst and the paint resin flow measured by and acquired from the user.
2. The mixed fluid paint delivery system of claim 1 wherein the desired paint resin to catalyst ratio is between 0:1 to 500:1.
3. The mixed fluid paint delivery system of claim 1 further comprising an applicator gun that is configured to atomize the paint resin and catalyst mixture during application of the mixture.
4. The mixed fluid paint delivery system of claim 1 wherein the controller is configured to determine an amount of paint resin from user input of a sample volume minus a flow value associated with operation of the cylinder type catalyst flow pump during acquisition of the sample volume.
5. The mixed fluid paint delivery system of claim 1 wherein the flow meter associated with the paint resin flow is further defined as gear-type flow meter that is exposed to the paint resin flow and has an output that is electrically connected to the controller.
6. The mixed fluid paint delivery system of claim 5 wherein the controller is configured to assign a flow value to the paint resin flow meter during calibration of the paint resin flow meter.