Neck stiffener for stringed musical instruments
A musical instrument neck stiffener includes a beam fabricated by embedding uni-directional material only at the upper and lower portions of the beam, and constrained by braid or bias weave material. In a preferred embodiment, the uni-directional layers are preferably made from carbon fiber tow, cloth, or pultruded carbon fiber and the braid or bias weave material is made of carbon fibers. To reduce weight, the middle section of the beam is preferably hollow. An angle neck stiffener includes a hollow tube connected to a cradle, which is bonded within an instrument neck. The angle neck stiffener bridges the connection between the instrument neck and a preferably D-shaped neck stiffener.
1. A musical instrument comprising:
a) an instrument body;
b) an instrument neck extending from the instrument body; and
c) an instrument neck stiffener beam embedded within a channel in the instrument neck, comprising a first hollow composite tube comprising a tube wall, wherein the tube wall comprises at least one layer of uni-directional composite material encapsulated by at least one outer layer of non uni-directional composite material.
2. The musical instrument of claim 1 , wherein the uni-directional composite material is also encapsulated by at least one inner layer of non uni-directional composite material.
3. The musical instrument of claim 1 , wherein the first hollow composite tube is D-shaped.
4. The musical instrument of claim 1 , wherein the first hollow composite tube is rectangular in shape.
5. The musical instrument of claim 1 , wherein the first hollow composite tube is sized to run an entire length of the instrument neck.
6. The musical instrument of claim 1 , wherein the uni-directional composite material is selected from the group consisting of fiberglass, aramid, carbon fiber, and any combination of fiberglass, aramid, and carbon fiber.
7. The musical instrument of claim 1 , wherein the non uni-directional composite material is selected from the group consisting of fiberglass, aramid, carbon fiber, and any combination of fiberglass, aramid, and carbon fiber.
8. The musical instrument of claim 1 , wherein the uni-directional composite material forms a continuous layer within the first hollow composite tube.
9. The musical instrument of claim 1 , wherein the uni-directional composite material is only placed along two parallel sides of the first hollow composite tube.
10. The musical instrument of claim 1 , wherein a height of the first hollow composite tube tapers along its length.
11. The musical instrument of claim 1 , wherein a width of the first hollow composite tube tapers along its length.
12. The musical instrument of claim 1 , further comprising an angle neck stiffener comprising:
a second hollow tube; and
a cradle;
wherein one end of the second hollow tube is connected to one end of the cradle;
wherein the second hollow tube and cradle are aligned such that they are not co-linear;
wherein the cradle is attached to a bottom of the hollow composite tube of the instrument neck stiffener beam; and
wherein the second hollow tube extends downward into an angled neck extension of the instrument neck.
13. The musical instrument of claim 12 , wherein a material used to make the second hollow tube and the cradle is selected from the group consisting of fiberglass, aramid, carbon fiber, aluminum, steel, titanium, plastic, and any combination of fiberglass, aramid, carbon fiber, aluminum, steel, titanium, and plastic.
14. A method of fabricating a composite instrument neck stiffener beam, comprising the steps of:
a) sandwiching a plurality of uni-directional carbon-fiber strips within a carbon-fiber tube between an inner carbon fiber layer of the carbon fiber tube and an outer carbon fiber layer of the carbon fiber tube;
b) adhering the uni-directional carbon-fiber strips to the carbon fiber tube; and
c) embedding the composite neck stiffener beam into a channel formed in a neck of a musical instrument.
15. A musical instrument comprising:
a) an instrument body;
b) an instrument neck extending from the instrument body; and
c) an instrument neck stiffener beam embedded within a channel in the instrument neck, comprising a first hollow composite tube having a D-shaped cross-section and comprising a tube wall, wherein the tube wall comprises at least one layer of uni-directional composite material encapsulated by at least one outer layer of non uni-directional composite material; and
d) an angle neck stiffener comprising a second hollow tube and a cradle;
wherein one end of the second hollow tube is connected to one end of the cradle;
wherein the second hollow tube and cradle are aligned such that they are not co-linear;
wherein the cradle is attached to a bottom of the first hollow composite tube of the instrument neck stiffener beam; and
wherein the second hollow tube extends downward into an angled neck extension of the instrument neck.
16. The musical instrument of claim 15 , wherein the uni-directional composite material is also encapsulated by at least one inner layer of non uni-directional composite material.
17. The musical instrument of claim 15 , wherein the first hollow composite tube is sized to run an entire length of the instrument neck.
18. The musical instrument of claim 15 , wherein the uni-directional composite material is selected from the group consisting of fiberglass, aramid, carbon fiber, and any combination of fiberglass, aramid, and carbon fiber.
19. The musical instrument of claim 15 , wherein the non uni-directional composite material is selected from the group consisting of fiberglass, aramid, carbon fiber, and any combination of fiberglass, aramid, and carbon fiber.
20. The musical instrument of claim 15 , wherein the uni-directional composite material forms a continuous layer within the first hollow composite tube.
21. The musical instrument of claim 15 , wherein the uni-directional composite material is only placed along two parallel sides of the first hollow composite tube.
22. The musical instrument of claim 15 , wherein a height of the first hollow composite tube tapers along its length.
23. The musical instrument of claim 15 , wherein a width of the first hollow composite tube tapers along its length.
24. A musical instrument comprising:
a) an instrument body;
b) an instrument neck extending from the instrument body and comprising a horizontal neck section and an angled neck extension extending downward from the horizontal neck section; and
c) an angled neck stiffener comprising:
a hollow tube extending downward into the angled neck extension of the instrument neck; and
a cradle embedded within a channel in the horizontal section of the instrument neck;
wherein one end of the hollow tube is connected to one end of the cradle; and
wherein the hollow tube and cradle are aligned such that they are not co-linear.
25. The musical instrument of claim 24 , wherein a material used to make the hollow tube and the cradle is selected from the group consisting of fiberglass, aramid, carbon fiber, aluminum, steel, titanium, plastic, and any combination of fiberglass, aramid, carbon fiber, aluminum, steel, titanium, and plastic.